Semiconductor device and display device comprising oxide semiconductor layer

ABSTRACT

An object of an embodiment of the present invention is to manufacture a semiconductor device with high display quality and high reliability, which includes a pixel portion and a driver circuit portion capable of high-speed operation over one substrate, using transistors having favorable electric characteristics and high reliability as switching elements. Two kinds of transistors, in each of which an oxide semiconductor layer including a crystalline region on one surface side is used as an active layer, are formed in a driver circuit portion and a pixel portion. Electric characteristics of the transistors can be selected by choosing the position of the gate electrode layer which determines the position of the channel. Thus, a semiconductor device including a driver circuit portion capable of high-speed operation and a pixel portion over one substrate can be manufactured.

TECHNICAL FIELD

The present invention relates to a semiconductor device and amanufacturing method thereof.

In this specification, a semiconductor device means all types of devicesthat can function by utilizing semiconductor characteristics, and anelectro-optical device such as a liquid crystal display device and alight-emitting device, a semiconductor circuit, and an electronic deviceare all semiconductor devices.

BACKGROUND ART

In recent years, a technique for forming a transistor by using asemiconductor film formed over a substrate having an insulating surfacehas attracted attention. Transistors have been applied to a wide rangeof electronic devices such as ICs and electro-optical devices, andtransistors that are used as switching elements in image display devicesare, in particular, urgently developed.

Metal oxides have been known as materials having semiconductorcharacteristics. Examples of the metal oxides having semiconductorcharacteristics are tungsten oxide, tin oxide, indium oxide, zinc oxide,and the like. Transistors in which a channel formation region is formedusing such a metal oxide having semiconductor characteristics arealready known (Patent Document 1 and Patent Document 2).

Furthermore, the transistors including oxide semiconductors have a highfield-effect mobility. Thus, with use of the transistors, a drivercircuit in a display device or the like can be formed.

REFERENCE Patent Document

[Patent Document 1] Japanese Published Patent Application No.2007-123861

[Patent Document 2] Japanese Published Patent Application No. 2007-96055

DISCLOSURE OF INVENTION

In the case of forming a plurality of different circuits over aninsulating surface, for example, in the case of forming a pixel portionand a driver circuit over one substrate, excellent switchingcharacteristics such as a high on/off ratio is needed in a transistorused for the pixel portion, while high operation speed is needed in atransistor used for the driver circuit. In particular, as the definitionof a display portion is higher, writing time of a display image isshortened. Therefore, it is preferable that the transistor used for thedriver circuit operate at high speed. The display quality can beimproved by increasing the aperture ratio:higher aperture ratio and highdefinition are mutually contradictory.

It is an object of an embodiment of the present invention to manufacturea semiconductor device with high display quality and high reliability,which includes a pixel portion and a driver circuit portion capable ofhigh-speed operation over one substrate, using transistors havingfavorable electric characteristics and high reliability as switchingelements.

An embodiment of the present invention relates to a semiconductor devicein which a driver circuit portion including a transistor and a pixelportion including a transistor are formed over one substrate, and amanufacturing method thereof. In the semiconductor device, two kinds oftransistors each of which includes an oxide semiconductor layerincluding a crystalline region on one surface side (in a superficialportion) are formed. The position of the channel is selected by choosingthe position of the gate electrode layer. Specifically, the followingstructure can be employed for example.

A semiconductor device of an embodiment of the present inventionincludes a pixel portion including a first transistor and a drivercircuit portion including a second transistor over one substrate. Thefirst transistor includes a first gate electrode layer over thesubstrate, a first insulating layer functioning as a gate insulatinglayer over the first gate electrode layer, a first oxide semiconductorlayer including a crystalline region including nanocrystals in asuperficial portion of the first oxide semiconductor layer, over thefirst insulating layer, a first source electrode layer and a first drainelectrode layer each of which overlaps with part of the first oxidesemiconductor layer, and a second insulating layer over the first sourceelectrode layer and the first drain electrode layer and in contact withpart of the first oxide semiconductor layer. The second transistorincludes the first insulating layer over the substrate, a second oxidesemiconductor layer including a crystalline region includingnanocrystals in a superficial portion of the second oxide semiconductorlayer, over the first insulating layer, a second source electrode layerand a second drain electrode layer each of which overlaps with part ofthe second oxide semiconductor layer, the second insulating layer overthe second source electrode layer and the second drain electrode layerand in contact with part of the second oxide semiconductor layer, and asecond gate electrode layer over the second insulating layer.

In the above-described semiconductor device, the crystalline regionseach include nanocrystals whose c-axes are oriented in a directionperpendicular to a surface of the first oxide semiconductor layer or asurface of the second oxide semiconductor layer.

The above-described semiconductor device may further include an oxideconductive layer between the second oxide semiconductor layer and thesecond source electrode layer, and an oxide conductive layer between thesecond oxide semiconductor layer and the second drain electrode layer.

In the above-described semiconductor device, the second transistor ispreferably used in a shift register in the driver circuit portion.

As the oxide semiconductor layer, an In—Sn—Ga—Zn—O-based oxidesemiconductor layer which is a four-component metal oxide; anIn—Ga—Zn—O-based oxide semiconductor layer, an In—Sn—Zn—O-based oxidesemiconductor layer, an In—Al—Zn—O-based oxide semiconductor layer, aSn—Ga—Zn—O-based oxide semiconductor layer, an Al—Ga—Zn—O-based oxidesemiconductor layer, or a Sn—Al—Zn—O-based oxide semiconductor layerwhich are three-component metal oxides; or an In—Zn—O-based oxidesemiconductor layer, a Sn—Zn—O-based oxide semiconductor layer, anAl—Zn—O-based oxide semiconductor layer, a Zn—Mg—O-based oxidesemiconductor layer, a Sn—Mg—O-based oxide semiconductor layer, or anIn—Mg—O-based oxide semiconductor layer which are two-component metaloxides; or an In—O-based oxide semiconductor layer, a Sn—O-based oxidesemiconductor layer, or a Zn—O-based oxide semiconductor layer can beused. Further, SiO₂ may be contained in the above oxide semiconductorlayer.

As the oxide semiconductor layer, a thin film represented by InMO₃(ZnO)_(m) (m>0) can be used. Here, M represents one or more metalelements selected from Ga, Al, Mn, and Co. For example, M can be Ga, Gaand Al, Ga and Mn, Ga and Co, or the like. An oxide semiconductor whosecomposition formula is represented by InMO₃ (ZnO)_(m) (m>0) where atleast Ga is included as M is referred to as the In—Ga—Zn—O-based oxidesemiconductor, and a thin film thereof is also referred to as anIn—Ga—Zn—O-based film.

As the oxide semiconductor layer, the one which is subjected todehydration or dehydrogenation at high temperature in a short time by anRTA (rapid thermal annealing) method or the like is used. Through thisheating step, a superficial portion of the oxide semiconductor layercomes to include a crystalline region formed of a microcrystal groupincluding nanocrystals and the rest of the oxide semiconductor layercomes to be amorphous or be formed of a mixture of amorphousness andmicrocrystals, where an amorphous region is dotted with microcrystals,or be formed of a microcrystal group.

With the use of a transistor which is an embodiment of the presentinvention, a semiconductor device can be manufactured by forming adriver circuit portion and a pixel portion over one substrate and usingan EL element, a liquid crystal element, an electrophoretic element, orthe like.

Note that a gate electrode layer in this specification refers to notonly a gate electrode but also part or all of a gate wiring. The gatewiring is a wiring for electrically connecting a gate electrode of atleast one transistor to another electrode or another wiring, andincludes a scan line in a display device in its meaning, for example.

Further, a source electrode layer refers to not only a source electrodebut also part or all of a source wiring. The source wiring is a wiringfor electrically connecting a source electrode of at least onetransistor to another electrode or another wiring. In the case where asignal line in a display device is electrically connected to a sourceelectrode for example, the source wiring includes the signal line in itsmeaning.

Further, a drain electrode layer refers to not only a drain electrodebut also part or all of a drain wiring. The drain wiring is a wiring forelectrically connecting a drain electrode of at least one transistor toanother electrode or another wiring. In the case where a signal line ina display device is electrically connected to a drain electrode forexample, the drain wiring includes the signal line in its meaning.

In this specification, the claims, the drawings, and the like, since asource and a drain of a transistor may interchange depending on thestructure, the operating condition, and the like of the transistor, itis difficult to define which is the source or the drain. Therefore, inthis specification, the claims, the drawings, and the like, one terminalarbitrarily selected from the source and the drain is referred to as oneof the source and the drain, while the other terminal is referred to asthe other of the source and the drain.

Note that a light-emitting device in this specification refers to animage display device, a light-emitting device, or a light source(including a lighting device). In addition, the light-emitting deviceincludes any of the following modules in its category: a module in whicha connector such as an FPC (flexible printed circuit), a TAB (tapeautomated bonding) tape, or a TCP (tape carrier package) is attached toa light-emitting device; a module having a TAB tape or a TCP providedwith a printed wiring board at the end thereof; and a module having anIC (integrated circuit) directly mounted over a substrate over which alight-emitting element is formed by a COG (chip on glass) method.

Note that ordinal numbers such as “first” and “second” are used forconvenience. Therefore, they do not denote the order of steps, thestacking order of layers, and particular names which specify theinvention.

With an embodiment of the present invention, a semiconductor device inwhich a driver circuit portion capable of high-speed operation and apixel portion are formed over one substrate can be manufactured.

BRIEF DESCRIPTION OF DRAWINGS

In the accompanying drawings:

FIGS. 1A to 1E are cross-sectional process views illustrating anembodiment of the present invention;

FIGS. 2A to 2D are cross-sectional process views illustrating anembodiment of the present invention;

FIGS. 3A to 3C are circuit diagrams illustrating a structure of a shiftregister;

FIGS. 4A and 4B are a circuit diagram and a timing chart of operation ofthe shift register, respectively;

FIGS. 5A to 5D are diagrams showing operation of a pulse output circuit;

FIGS. 6A to 6D are diagrams showing operation of a pulse output circuit;

FIGS. 7A and 7B are diagrams each showing operation of a pulse outputcircuit;

FIGS. 8A and 8B are block diagrams of semiconductor devices;

FIGS. 9A and 9B show a structure of a signal line driver circuit;

FIGS. 10A1 and 10B1 are cross-sectional views and FIGS. 10A2 and 10B2are plan views illustrating an embodiment of the present invention;

FIGS. 11A1 and 11A2 are cross-sectional views and FIG. 11B is a planview each illustrating an embodiment of the present invention;

FIG. 12 is a cross-sectional view illustrating an embodiment of thepresent invention;

FIG. 13 is a cross-sectional view illustrating an embodiment of thepresent invention;

FIG. 14 shows an equivalent circuit of a pixel in a semiconductordevice;

FIGS. 15A to 15C are cross-sectional views each illustrating anembodiment of the present invention;

FIGS. 16A and 16B are a cross-sectional view and a plan view,respectively, illustrating an embodiment of the present invention;

FIGS. 17A and 17B each illustrate an example of a usage mode ofelectronic paper;

FIG. 18 is an external view illustrating an example of an electronicbook reader;

FIGS. 19A and 19B are external views illustrating examples of atelevision device and a digital photo frame, respectively;

FIGS. 20A and 20B are external views illustrating examples of gamemachines;

FIGS. 21A and 21B are external views illustrating examples of mobilephones;

FIG. 22 is a longitudinal cross-sectional view of an inverted staggeredtransistor in which an oxide semiconductor is used;

FIG. 23A shows an energy band diagram (a schematic diagram) along A-A′illustrated in FIG. 22 in the case in which the potential of the sourceand the potential of the drain are the same (V_(D)=0), and FIG. 23Bshows an energy band diagram (a schematic diagram) along A-A′illustrated in FIG. 22 in the case in which positive potential isapplied to the drain (V_(D)>0) with respect to the source;

FIG. 24 shows a relation between the vacuum level and the work functionof a metal (ϕM), and between the vacuum level and the electron affinityof an oxide semiconductor (χ);

FIG. 25 shows an energy band diagram (a schematic diagram) along B-B′illustrated in FIG. 22 in the case in which the gate voltage is 0 V; and

FIG. 26A shows an energy band diagram (a schematic diagram) along B-B′illustrated in FIG. 22 in the case in which a positive potential(V_(G)>0) is applied to a gate (GE1), and FIG. 26B shows an energy banddiagram (a schematic diagram) along B-B′ illustrated in FIG. 22 in thecase in which a negative potential (V_(G)<0) is applied to the gate(GE1).

BEST MODE FOR CARRYING OUT THE INVENTION

Hereinafter, embodiments of the present invention will be described indetail with reference to the accompanying drawings. However, the presentinvention is not limited to the following description, and it is easilyunderstood by those skilled in the art that modes and details disclosedherein can be modified in various ways. Therefore, the present inventionis not construed as being limited to description of the embodimentsbelow. Note that common portions and portions having a similar functionare denoted by the same reference numeral in the drawings in thisspecification, and description thereof may be omitted.

(Embodiment 1)

In this embodiment, a semiconductor device and a manufacturing method ofthe semiconductor device each of which is an embodiment of the presentinvention will be described with reference to FIGS. 1A to 1E. FIG. 1Eillustrates an example of a cross-sectional structure of two transistors440 and 450 having different structures manufactured over one substrate.The transistor 440 illustrated in FIG. 1E has a bottom-gate structurecalled a channel-etched structure, and the transistor 450 has a top-gatestructure.

The transistor 440 disposed in a pixel includes, over a substrate 400having an insulating surface, a gate electrode layer 451, a firstinsulating layer 402 functioning as a gate insulating layer, an oxidesemiconductor layer 404 b including a channel formation region, a sourceelectrode layer 455 c, and a drain electrode layer 455 d. A secondinsulating layer 428 which covers the transistor 440 and is in contactwith part of the oxide semiconductor layer 404 b is provided.

Although the transistor 440 disposed in the pixel has a single-gatestructure here, the transistor 440 may have a multi-gate structure or adual-gate structure where a gate electrode layer is provided over achannel formation region with an insulating film interposed therebetweenand another gate electrode layer is provided below the channel formationregion with an insulating film interposed therebetween, as necessary.

The source electrode layer 455 c and the drain electrode layer 455 d areprovided over the oxide semiconductor layer 404 b so that part of thesource electrode layer 455 c and part of the drain electrode layer 455 doverlap with the oxide semiconductor layer 404 b. The oxidesemiconductor layer 404 b overlaps with the gate electrode layer 451with the first insulating layer 402 interposed therebetween. The channelformation region of the transistor 440 disposed in the pixel is a regionin the oxide semiconductor layer 404 b, which is located between aregion in contact with the source electrode layer 455 c and a region incontact with the drain electrode layer 455 d, is in contact with thefirst insulating layer 402, and overlaps with the gate electrode layer451.

A semiconductor device with a high aperture ration can be realized whenthe gate electrode layer 451, the source electrode layer 455 c, and thedrain electrode layer 455 d in the transistor 440 are formed using alight-transmitting conductive film. As a light-transmitting material, aconductive material that transmits visible light, for example, anIn—Sn—O-based oxide conductive material, an In—Sn—Zn—O-based oxideconductive material, an In—Al—Zn—O-based oxide conductive material, anSn—Ga—Zn—O-based oxide conductive material, an Al—Ga—Zn—O-based oxideconductive material, an Sn—Al—Zn—O-based oxide conductive material, anIn—Zn—O-based oxide conductive material, an Sn—Zn—O-based oxideconductive material, an Al—Zn—O-based oxide conductive material, anIn—O-based oxide conductive material, an Sn—O-based oxide conductivematerial, or a Zn—O-based oxide conductive material can be employed. Inthe case of using a sputtering method, deposition may be performed usinga target including SiO₂ at greater than or equal to 2 wt % and less thanor equal to 10 wt % so that the light-transmitting conductive film mayinclude SiO_(x) (X>0) and be amorphous.

The transistor 450 disposed in a driver circuit portion includes, overthe substrate 400 having an insulating surface, the first insulatinglayer 402, an oxide semiconductor layer 404 a including a channelformation region, a source electrode layer 455 a, a drain electrodelayer 455 b, the second insulating layer 428 functioning as a gateinsulating layer, and a gate electrode layer 421.

The gate electrode layer 421, the source electrode layer 455 a, and thedrain electrode layer 455 b of the transistor 450 (including a wiringformed in the same layer as these layers) are formed using a metalmaterial such as Al, Cu, Cr, Ta, Ti, Mo, or W or an alloy materialincluding the metal material. Further, a structure may be employed inwhich a layer of a high-melting point metal such as Cr, Ta, Ti, Mo, or Wis stacked over one or both sides of a metal layer of Al, Cu, or thelike. Furthermore, an Al material to which an element which preventsgeneration of hillocks or whisker in an Al film, such as Si, Ti, Ta, W,Mo, Cr, Nd, Sc, or Y is added may be used, leading to improvement inheat resistance.

The source electrode and the drain electrode (including a wiring formedin the same layer as these layers) may be formed using a conductivemetal oxide. As a conductive metal oxide, indium oxide (In₂O₃), tinoxide (SnO₂), zinc oxide (ZnO), an alloy of indium oxide and tin oxide(In₂O₃—SnO₂, abbreviated to ITO), an alloy of indium oxide and zincoxide (In₂O₃—ZnO), or the metal oxide material to which silicon orsilicon oxide is added can be used.

The source electrode layer 455 a and the drain electrode layer 455 b areprovided over the oxide semiconductor layer 404 a so that part of thesource electrode layer 455 a and part of the drain electrode layer 455 boverlap with the oxide semiconductor layer 404 a. The oxidesemiconductor layer 404 a overlaps with the gate electrode layer 421with the second insulating layer 428 interposed therebetween. Thechannel formation region of the transistor 450 disposed in the drivercircuit portion is located between a region in contact with the sourceelectrode layer 455 a of the oxide semiconductor layer 404 a and aregion in contact with the drain electrode layer 455 b of the oxidesemiconductor layer 404 a, is in contact with the second insulatinglayer 428, and overlaps with the gate electrode layer 421.

As the oxide semiconductor layer, an In—Sn—Ga—Zn—O-based oxidesemiconductor layer which is a four-component metal oxide; anIn—Ga—Zn—O-based oxide semiconductor layer, an In—Sn—Zn—O-based oxidesemiconductor layer, an In—Al—Zn—O-based oxide semiconductor layer, aSn—Ga—Zn—O-based oxide semiconductor layer, an Al—Ga—Zn—O-based oxidesemiconductor layer, or a Sn—Al—Zn—O-based oxide semiconductor layerwhich are three-component metal oxides; or an In—Zn—O-based oxidesemiconductor layer, a Sn—Zn—O-based oxide semiconductor layer, anAl—Zn—O-based oxide semiconductor layer, a Zn—Mg—O-based oxidesemiconductor layer, a Sn—Mg—O-based oxide semiconductor layer, or anIn—Mg—O-based oxide semiconductor layer which are two-component metaloxides; or an In—O-based oxide semiconductor layer, a Sn—O-based oxidesemiconductor layer, or a Zn—O-based oxide semiconductor layer can beused. Further, SiO₂ may be contained in the above oxide semiconductorlayer.

As the oxide semiconductor layer, a thin film represented by InMO₃(ZnO)_(m) (m>0) can be used. Here, M represents one or more metalelements selected from Ga, Al, Mn, and Co. For example, M can be Ga, Gaand Al, Ga and Mn, Ga and Co, or the like. An oxide semiconductor whosecomposition formula is represented by InMO₃ (ZnO)_(m) (m>0) where atleast Ga is included as M is referred to as the In—Ga—Zn—O-based oxidesemiconductor, and a thin film thereof is also referred to as anIn—Ga—Zn—O-based film.

As the oxide semiconductor layer, the one which is subjected todehydration or dehydrogenation at high temperature in a short time by arapid thermal annealing (RTA) method or the like is used. This heatingprocess makes a superficial portion of the oxide semiconductor layerhave a crystalline region including so-called nanocrystals with a grainsize of greater than or equal to 1 nm and less than or equal to 20 nm,and the rest of the oxide semiconductor layer is amorphous or is formedof a mixture of amorphousness and microcrystals, where an amorphousregion is dotted with microcrystals. Note that the above-described sizeof the nanocrystal is just an example, and the present invention is notconstrued as being limited to the above range.

By using an oxide semiconductor layer having such a structure,deterioration of electric characteristics due to a change to an n-typewhich is caused by entry of moisture to the superficial portion orelimination of oxygen from the superficial portion can be preventedbecause a dense crystalline region including nanocrystals exists in thesuperficial portion. In the bottom-gate transistor 440, the superficialportion of the oxide semiconductor layer is located on the opposite sideto the channel; accordingly, preventing the oxide semiconductor layerfrom being changed to an n-type is also effective for suppression ofgeneration of a parasitic channel. Furthermore, contact resistancebetween the superficial portion where conductivity is increased owing tothe crystalline region and the source electrode layer or the drainelectrode layer can be reduced.

The crystalline region in the superficial portion of the oxidesemiconductor layer includes crystal grains in which c-axes are orientedin a direction substantially perpendicular to a surface of the oxidesemiconductor layer. For example, in the case of using anIn—Ga—Zn—O-based oxide semiconductor material, the c-axes of the crystalgrains of In₂Ga₂ZnO₇ in the crystalline region are oriented in adirection substantially perpendicular to the surface of the oxidesemiconductor layer. For example, in the case where an In—Ga—Zn—O-basedoxide semiconductor material is used for the oxide semiconductor layer,nanocrystals are arranged so that c-axes of the crystal grains ofIn₂Ga₂ZnO₇ are oriented in a direction substantially perpendicular to asubstrate plane (or the surface of the oxide semiconductor layer),whereby the direction of current flow in the transistor is b-axesdirection (or a-axes direction) of the crystal grains of In₂Ga₂ZnO₇.

Note that the crystalline region may include a portion other than thecrystal grains. The crystal structure of the crystal grains is notlimited to the above structure, and the crystalline region may includecrystal grains of another structure. For example, in the case of usingan In—Ga—Zn—O-based oxide semiconductor material, crystal grains ofInGaZnO₄ may be included in addition to the crystal grains ofIn₂Ga₂ZnO₇.

Hereinafter, a manufacturing process of the transistor 440 and thetransistor 450 over one substrate will be described with reference toFIGS. 1A to 1E.

First, a conductive film is formed over the substrate 400 having aninsulating surface and a first photolithography step is performedthereon, so that the gate electrode layer 451 is formed. At this time,etching is preferably performed so that at least an end portion of thegate electrode layer 451 be tapered in order to prevent disconnection.

Note that a resist mask may be formed by an ink-jet method. Formation ofthe resist mask by an ink-jet method needs no photomask; therefore,manufacturing cost can be reduced. Needless to say, an ink-jet methodcan be applied not only to the first photolithography step but also toanother photolithography step.

As the substrate 400, any of the following substrates can be used:non-alkaline glass substrates formed using barium borosilicate glass,aluminoborosilicate glass, aluminosilicate glass, and the like by afusion process or a float process; ceramic substrates; plasticsubstrates having heat resistance enough to withstand a processtemperature of this manufacturing process; and the like. Alternatively,a metal substrate such as a stainless steel alloy substrate which isprovided with an insulating film over the surface may also be used.

Note that as the above glass substrate, a substrate formed of aninsulator such as a ceramic substrate, a quartz substrate, or a sapphiresubstrate may be used. Alternatively, crystallized glass or the like maybe used.

It is preferable to form the gate electrode layer 451 using alight-transmitting oxide conductive layer in order to improve theaperture ratio of the pixel portion. For example, indium oxide, an alloyof indium oxide and tin oxide, an alloy of indium oxide and zinc oxide,zinc oxide, zinc aluminum oxide, zinc aluminum oxynitride, zinc galliumoxide, or the like can be used for the oxide conductive layer.

As the conductive film for forming the gate electrode layer 451, a filmincluding an element selected from Al, Cr, Ta, Ti, Mo, and W, an alloyincluding the above element as a component, or an alloy including any ofthe above elements in combination, a stacked film including the abovefilm, or the like can be used.

An insulating layer serving as a base film may be provided between thesubstrate 400 and the gate electrode layer 451. The base film has afunction of preventing diffusion of an impurity element from thesubstrate 400, and can be formed to have a single-layer structure or astacked structure including one or more of a silicon nitride film, asilicon oxide film, a silicon nitride oxide film, and a siliconoxynitride film.

Next, the first insulating layer 402 is formed over the gate electrodelayer 451. As the first insulating layer 402, a single-layer film or astacked-layer film of any of silicon oxide, silicon oxynitride, siliconnitride oxide, silicon nitride, aluminum oxide, tantalum oxide, and thelike formed by a CVD method, a sputtering method, or the like can beused. The thickness of the first insulating layer 402 is greater than orequal to 50 nm and less than or equal to 250 nm Note that the firstinsulating layer 402 functions as a gate insulating layer in thetransistor 440 and also functions as a base insulating layer in thetransistor 450.

The first insulating layer 402 can also be formed using a high-densityplasma apparatus. Here, a high-density plasma apparatus refers to anapparatus which can realize a plasma density higher than or equal to1×10¹¹/cm³. For example, plasma is generated by applying a microwavepower higher than or equal to 3 kW and lower than or equal to 6 kW toform the first insulating layer 402.

A monosilane gas (SiH₄), nitrous oxide (N₂O), and a rare gas areintroduced into a chamber as a source gas to generate high-densityplasma at a pressure higher than or equal to 10 Pa and lower than orequal to 30 Pa so that an insulating layer is formed over a substratehaving an insulating surface, such as a glass substrate. After that, thesupply of a monosilane gas may be stopped, and nitrous oxide (N₂O) and arare gas may be introduced without exposure to the air to perform plasmatreatment on a surface of the insulating layer. The plasma treatmentperformed on the surface of the insulating layer by introducing nitrousoxide (N₂O) and a rare gas is performed at least after the formation ofthe insulating layer. The insulating layer formed through the aboveprocess procedure has a small thickness and is an insulating layer whosereliability can be ensured even though it has a thickness less than 100nm, for example.

In forming the first insulating layer 402, the flow ratio of amonosilane gas (SiH₄) to nitrous oxide (N₂O) which are introduced intothe chamber is in the range of 1:10 to 1:200. In addition, as a rare gaswhich is introduced into the chamber, helium, argon, krypton, xenon, orthe like can be used. In particular, argon, which is inexpensive, ispreferably used.

In addition, since the insulating layer formed using the high-densityplasma apparatus can have a uniform thickness, the insulating layer hasexcellent step coverage. Further, with the high-density plasmaapparatus, the thickness of a thin insulating film can be controlledprecisely.

The insulating layer formed through the above process procedure isgreatly different from the insulating layer formed using a conventionalparallel-plate PCVD apparatus. The etching rate of the insulating layerformed through the above process procedure is lower than that of theinsulating layer formed using the conventional parallel-plate PCVDapparatus by greater than or equal to 10% or greater than or equal to20% in the case where the etching rates with the same etchant arecompared to each other. Thus, it can be said that the insulating layerformed using the high-density plasma apparatus is a dense film.

Alternatively, a silicon oxide layer formed by a CVD method using anorganosilane gas can be used as the first insulating layer 402. As anorganosilane gas, a silicon-containing compound such astetraethoxysilane (TEOS) (chemical formula: Si(OC₂H₅)₄),tetramethylsilane (TMS) (chemical formula: Si(CH₃)₄),tetramethylcyclotetrasiloxane (TMCTS), octamethylcyclotetrasiloxane(OMCTS), hexamethyldisilazane (HMDS), triethoxysilane (chemical formula:SiH(OC₂H₅)₃), or trisdimethylaminosilane (chemical formula:SiH(N(CH₃)₂)₃) can be used.

Alternatively, the first insulating layer 402 may be formed using onekind of oxide, nitride, oxynitride, and nitride oxide of aluminum,yttrium, or hafnium; or a compound including at least two or more kindsof the above.

Note that in this specification, oxynitride refers to a substance thatcontains more oxygen atoms than nitrogen atoms and nitride oxide refersto a substance that contains more nitrogen atoms than oxygen atoms. Forexample, a “silicon oxynitride film” means a film that contains moreoxygen atoms than nitrogen atoms, and contains oxygen, nitrogen,silicon, and hydrogen at concentrations ranging from 50 atomic % to 70atomic %, from 0.5 atomic % to 15 atomic %, from 25 atomic % to 35atomic %, and from 0.1 atomic % to 10 atomic %, respectively, when theyare measured by Rutherford backscattering spectrometry (RBS) andhydrogen forward scattering (HFS). Further, a “silicon nitride oxidefilm” means a film that contains more nitrogen atoms than oxygen atoms,and contains oxygen, nitrogen, silicon, and hydrogen at concentrationsranging from 5 atomic % to 30 atomic %, from 20 atomic % to 55 atomic %,from 25 atomic % to 35 atomic %, and from 10 atomic % to 30 atomic %,respectively, when they are measured by RBS and HFS. Note thatpercentages of nitrogen, oxygen, silicon, and hydrogen fall within theranges given above when the total number of atoms contained in thesilicon oxynitride film or the silicon nitride oxide film is defined as100 atomic %.

Next, over the first insulating layer 402, an oxide semiconductor film403 is formed to a thickness greater than or equal to 5 nm and less thanor equal to 200 nm, preferably greater than or equal to 10 nm and lessthan or equal to 20 nm (see FIG. 1A).

Note that before the oxide semiconductor film 403 is formed, dust on asurface of the first insulating layer 402 is preferably removed byreverse sputtering in which an argon gas is introduced and plasma isgenerated. The reverse sputtering refers to a method in which, withoutapplication of voltage to a target side, an RF power source is used forapplication of voltage to a substrate side in an argon atmosphere togenerate plasma in the vicinity of the substrate to modify a surface.Note that instead of an argon atmosphere, a nitrogen atmosphere, ahelium atmosphere, or the like may be used. Alternatively, an argonatmosphere to which oxygen, N₂O, or the like is added may be used.Further alternatively, an argon atmosphere to which Cl₂, CF₄, or thelike is added may be used. After the reverse sputtering, the oxidesemiconductor film is formed without being exposed to air, whereby dustor moisture can be prevented from attaching to an interface between thefirst insulating layer 402 and the oxide semiconductor film 403.

As the oxide semiconductor film, any of the following oxidesemiconductor films can be used: an In—Ga—Zn—O-based oxide semiconductorfilm; an In—Sn—Zn—O-based oxide semiconductor film; an In—Al—Zn—O-basedoxide semiconductor film; a Sn—Ga—Zn—O-based oxide semiconductor film;an Al—Ga—Zn—O-based oxide semiconductor film; a Sn—Al—Zn—O-based oxidesemiconductor film; an In—Zn—O-based oxide semiconductor film; aSn—Zn—O-based oxide semiconductor film; an Al—Zn—O-based oxidesemiconductor film; an In—O-based oxide semiconductor film; a Sn—O-basedoxide semiconductor film; and a Zn—O-based oxide semiconductor film. Theoxide semiconductor film can be formed using a sputtering method in arare gas (typically argon) atmosphere, an oxygen atmosphere, or anatmosphere of a rare gas (typically argon) and oxygen. In the case ofusing a sputtering method, film deposition may be performed using atarget containing SiO₂ at greater than or equal to 2 wt % and less thanor equal to 10 wt % and SiOx (x>0) which inhibits crystallization may becontained in the oxide semiconductor film.

Here, film formation is performed using a target for forming an oxidesemiconductor including In, Ga, and Zn (the composition ratio ofIn₂O₃:Ga₂O₃:ZnO=1:1:1 [molar ratio] or In₂O₃:Ga₂O₃:ZnO=1:1:2 [molarratio]) under the following conditions: the distance between a substrateand a target is 100 mm, the pressure is 0.6 Pa, the direct-current (DC)power supply is 0.5 kW, and the atmosphere is oxygen (the proportion ofthe oxygen flow is 100%). Note that a pulse direct current (DC) powersource is preferable because powder substances (also referred to asparticles or dust) generated in film formation can be reduced and thefilm thickness distribution can be uniform. In this embodiment, as theoxide semiconductor film, an In—Ga—Zn—O-based film having a thickness of15 nm is formed by a sputtering method using a target for forming anIn—Ga—Zn—O-based oxide semiconductor.

The oxide semiconductor film preferably has a thickness of greater thanor equal to 5 nm and less than or equal to 30 nm. Note that appropriatethickness of the oxide semiconductor film varies depending on thematerial; therefore, the thickness may be determined as appropriatedepending on the material.

In addition, it is preferable that the oxide semiconductor film besuccessively formed over the first insulating layer 402. Themulti-chamber sputtering apparatus used here is provided with the targetof silicon or silicon oxide (artificial quarts), and the target forforming an oxide semiconductor film. The deposition chamber providedwith the target for forming an oxide semiconductor film is at leastprovided with a cryopump as an evacuation unit. Note that a turbomolecular pump may be used instead of the cryopump, and a cold trap maybe provided above an inlet of the turbo molecular pump so that moistureor the like may be adsorbed.

From the deposition chamber which is evacuated using the cryopump, ahydrogen atom, a compound containing a hydrogen atom such as H₂O, acarbon atom, a compound containing a carbon atom, and the like areremoved, whereby the concentration of an impurity in the oxidesemiconductor film formed in the deposition chamber can be reduced.

The oxide semiconductor film may be formed in the state where thesubstrate is heated. At that time, the substrate is heated at higherthan or equal to 100° C. and lower than or equal to 600° C., preferably,higher than or equal to 200° C. and lower than or equal to 400° C. Byheating the substrate during deposition, the impurity concentration inthe oxide semiconductor film can be reduced.

Examples of a sputtering method include an RF sputtering method in whicha high-frequency power source is used as a sputtering power source, a DCsputtering method in which a direct-current power source is used, and apulsed DC sputtering method in which a bias is applied in a pulsedmanner. An RF sputtering method is mainly used in the case of forming aninsulating film, and a DC sputtering method is mainly used in the caseof forming a metal conductive film.

In addition, there is also a multi-source sputtering apparatus in whicha plurality of targets of different materials can be set. With themulti-source sputtering apparatus, films of different materials can beformed to be stacked in the same chamber, or a film of plural kinds ofmaterials can be formed by electric discharge at the same time in thesame chamber.

In addition, there are a sputtering apparatus provided with a magnetsystem inside the chamber and used for magnetron sputtering, and asputtering apparatus used for ECR sputtering in which plasma generatedwith the use of microwaves is used without using glow discharge.

Furthermore, as a deposition method using sputtering, there are also areactive sputtering method in which a target substance and a sputteringgas component are chemically reacted with each other during depositionto form a thin compound film thereof, and a bias sputtering method inwhich a voltage is also applied to a substrate during deposition.

Next, through a second photolithography step, a resist mask is formed.Then, the In—Ga—Zn—O-based film is etched. In etching, organic acid suchas citric acid or oxalic acid can be used as an etchant, for example. Byperforming etching so that the end portions of the oxide semiconductorlayers 404 a and 404 b have tapered shapes, breakage of a wiring due toa step shape can be prevented. Note that etching here is not limited towet etching and dry etching may also be used.

Next, dehydration or dehydrogenation of the oxide semiconductor layers404 a and 404 b is performed. First heat treatment for the dehydrationor dehydrogenation can be performed with the use of resistance heating,lamp irradiation, or the like in an inert gas atmosphere through RTAtreatment at a temperature higher than or equal to 500° C. and lowerthan or equal to 750° C. (or a temperature lower than or equal to thestrain point of a glass substrate) for approximately one minute to tenminutes, preferably at 650° C. for approximately greater than or equalto three minutes and less than or equal to six minutes. With an RTAmethod, dehydration or dehydrogenation can be performed in a short time;therefore, treatment can be performed even at a temperature higher thanthe strain point of a glass substrate. Note that the timing of heattreatment is not limited to this timing and may be performed pluraltimes, for example, before and after a photolithography step or adeposition step.

Note that in this specification, heat treatment in the atmosphere of aninert gas such as nitrogen or a rare gas is referred to as heattreatment for dehydration or dehydrogenation. In this specification,dehydrogenation does not refer to only elimination in the form of H₂ bythe heat treatment, and dehydration or dehydrogenation also refers toelimination of H, OH, and the like for convenience.

It is important that the temperature be decreased from the heatingtemperature T at which the oxide semiconductor layer is dehydrated ordehydrogenated, in the same furnace used for the dehydration ordehydrogenation, with the oxide semiconductor layer prevented from beingexposed to the air so that entry of water or hydrogen into the oxidesemiconductor layer is prevented. When a transistor is formed using ani-type oxide semiconductor layer which is obtained by changing an oxidesemiconductor layer into a low-resistance oxide semiconductor layer inan oxygen-deficient state, i.e., an n-type (e.g., n⁻-type or n⁺-type)oxide semiconductor layer through dehydration or dehydrogenation and bychanging the low-resistance oxide semiconductor layer into ahigh-resistance oxide semiconductor layer through supply of oxygen, thethreshold voltage of the transistor can be positive, so that a switchingelement having so-called normally-off characteristics can be realized.It is preferable that a channel in a transistor of a display device beformed at a positive threshold voltage which is as close to 0 V aspossible. If the threshold voltage of the transistor is negative, ittends to be normally on; in other words, current flows between thesource electrode and the drain electrode even when the gate voltage is 0V. In an active matrix display device, electric characteristics of atransistor included in a circuit are important and the performance ofthe display device depends on the electric characteristics. Inparticular, of the electric characteristics of the transistor, thethreshold voltage (V_(th)) is important. In the case where the thresholdvoltage value is large or is on the minus side even when the fieldeffect mobility is high, it is difficult to control the circuit. In thecase where a transistor has a large threshold voltage value and a largeabsolute value of the threshold voltage, the transistor cannot perform aswitching function as a transistor and might be a load when a transistoris driven at low voltage. In the case of an n-channel transistor, it isdesirable that only after a positive voltage is applied as a gatevoltage, a channel be formed and a drain current flows. A transistor inwhich a channel is not formed unless driving voltage is raised and atransistor in which a channel is formed and drain current flows evenwhen negative voltage is applied are unsuitable for a transistor used ina circuit.

In addition, when the temperature is decreased from the heatingtemperature T, the gas atmosphere may be switched to a gas atmospherewhich is different from that used when the temperature is raised to theheating temperature T. For example, cooling is performed using the samefurnace that is used for the dehydration or dehydrogenation and byfilling the furnace with a high-purity oxygen gas, a high-purity N₂Ogas, or ultra-dry air (having a dew point of −40° C. or lower,preferably −60° C. or lower) without exposure to the air.

Note that in the first heat treatment, it is preferable that water,hydrogen, and the like be not contained in the atmosphere.Alternatively, the purity of an inert gas which is introduced into aheat treatment apparatus is preferably 6N (99.9999%) or more, morepreferably 7N (99.99999%) or more (that is, the impurity concentrationis 1 ppm or less, preferably 0.1 ppm or less).

In the case where heat treatment is performed under an inert gasatmosphere, an oxide semiconductor layer is changed into anoxygen-deficient oxide semiconductor layer by the heat treatment to be alow-resistant oxide semiconductor layer, i.e. an n-type (e.g., n⁻-type)oxide semiconductor layer. After that, the oxygen-deficient portion ofthe oxide semiconductor layer is compensated by the formation of anoxide insulating layer which is in contact with the oxide semiconductorlayer. Thus, the oxide semiconductor layer is made to be i-type; thatis, the oxide semiconductor layer is changed into a high-resistanceoxide semiconductor layer. Accordingly, it is possible to form a highlyreliable transistor having favorable electric characteristics.

In the oxide semiconductor layer which is sufficiently dehydrated ordehydrogenated under the above conditions, at least a peak at aroundhigher than or equal to 250° C. and lower than or equal to 300° C. oftwo peaks in spectra which show discharge of moisture is not detected inthermal desorption spectroscopy (TDS) even when the temperature of thedehydrated or dehydrogenated oxide semiconductor layer is increased to450° C.

Note that the oxide semiconductor layer 404 a and the oxidesemiconductor layer 404 b are each an amorphous layer having manydangling bonds at the stage where the oxide semiconductor film 403 isformed. Through a first heating step for the dehydration ordehydrogenation, dangling bonds that exist close to each other arebonded, so that the oxide semiconductor layers can have an orderedamorphous structure. When the ordering proceeds, the oxide semiconductorlayers 404 a and 404 b are formed of a mixture of amorphousness andmicrocrystals, where an amorphous region is dotted with microcrystals,or are formed of amorphousness. A crystalline region 405 a includingnanocrystals and a crystalline region 405 b including nanocrystals areformed in superficial portions of the oxide semiconductor layer 404 aand the oxide semiconductor layer 404 b (FIG. 1B). The rest of the oxidesemiconductor layer 404 a and the oxide semiconductor layer 404 b cometo be amorphous or be formed of a mixture of amorphousness andmicrocrystals, where an amorphous region is dotted with microcrystals.Note that the crystalline region 405 a and the crystalline region 405 bare part of the oxide semiconductor layer 404 a and the oxidesemiconductor layer 404 b respectively, and hereinafter, the “the oxidesemiconductor layer 404 a” and “the oxide semiconductor layer 404 b”include the crystalline region 405 a and the crystalline region 405 b,respectively. Here, the microcrystal is a so-called nanocrystal with aparticle size greater than or equal to 1 nm and less than or equal to 20nm, which is smaller than that of a microcrystalline particle generallycalled a microcrystal.

It is preferable that nanocrystals whose c-axes are oriented in adirection perpendicular to a surface of the layer be formed in thecrystalline regions 405 a and 405 b. In that case, it is preferable thatthe long axis of the crystal be in the c-axis direction and the size inthe short-axis direction be greater or equal to 1 nm and less or equalto 20 nm.

Note that, the crystalline region is not formed in a side surfaceportion of the oxide semiconductor layer depending on the order ofsteps, and in such a case, the crystalline region is formed only in asuperficial portion except for the side surface portion. However, thearea of the side surface portion is small, and the effect of suppressingthe deterioration of electric characteristics can be maintained in thatcase as well.

The oxide semiconductor layers 404 a and 404 b after the first heattreatment are oxygen-deficient oxide semiconductor layers having acarrier concentration increased from the carrier concentration rightafter the film formation, preferably having a carrier concentrationhigher than or equal to 1×10¹⁸/cm³, that is, the low-resistant oxidesemiconductor layers 404 a and 404 b are formed.

Depending on the conditions of the first heat treatment or a material,the gate electrode layer 421 may be crystallized and changed to amicrocrystalline film or a polycrystalline film in some cases. Forexample, in the case where an indium tin oxide is used for the gateelectrode layer 421, the gate electrode layer is crystallized by thefirst heat treatment at 450° C. for one hour, whereas in the case wherean indium tin oxide containing silicon oxide is used for the gateelectrode layer 421, the gate electrode layer is not easilycrystallized.

The first heat treatment for the oxide semiconductor layers can beperformed before the oxide semiconductor film is processed into theisland-shaped oxide semiconductor layers. In that case, after the firstheat treatment, the substrate is taken out of the heating apparatus andsubjected to a photolithography step to form the island-shaped oxidesemiconductor layers.

Then, although not illustrated, an opening (also referred to as acontact hole) for connecting the gate electrode layer to the sourceelectrode layer or the drain electrode layer which will be describedlater is formed in the first insulating layer 402. The contact hole isformed by forming a mask over the first insulating layer 402 by aphotolithography technique, an ink-jet method, or the like, and thenselectively etching the first insulating layer 402 using the mask. Notethat the contact hole may be formed after the formation of the firstinsulating layer 402 and before the formation of the oxide semiconductorfilm 403.

Then, a conductive film of W, Ta, Mo, Ti, Cr, or the like or aconductive film of an alloy or the like including a combination of anyof the above-described elements is formed with a thickness greater thanor equal to 100 nm and less than or equal to 500 nm, preferably greaterthan or equal to 200 nm and less than or equal to 300 nm by a sputteringmethod, a vacuum evaporation method, or the like over the oxidesemiconductor layers 404 a and 404 b. The conductive film is not limitedto a single layer containing the above-described element and may havetwo or more layers. However, a material of the conductive filmpreferably has heat resistance that can withstand at least second heattreatment performed later.

Further, a transparent conductive oxide including any of indium, tin, orzinc may be used for the conductive film. For example, indium oxide(In₂O₃) or an indium oxide-tin oxide alloy (In₂O₃—SnO₂, abbreviated toITO) is preferably used. Alternatively, a transparent conductive oxideto which an insulating oxide such as silicon oxide is added may be used.When a transparent conductive oxide is used for the conductive film, theaperture ratio of the display device can be improved.

For the conductive film which is in contact with the oxide semiconductorlayers 404 a and 404 b, a material including metal with high oxygenaffinity is preferable. As the metal with high oxygen affinity, one ormore materials selected from titanium (Ti), manganese (Mn), magnesium(Mg), zirconium (Zr), beryllium (Be), and thorium (Th) are preferable.In this embodiment, a titanium film is used.

When the oxide semiconductor layer and the conductive film with highoxygen affinity are formed in contact with each other, the carrierdensity in the vicinity of the interface is increased and alow-resistance region is formed, whereby the contact resistance betweenthe oxide semiconductor and the conductive film can be reduced. This isbecause the conductive film with high oxygen affinity extracts oxygenfrom the oxide semiconductor layer and thus either or both a layer whichincludes an excessive amount of metal in the oxide semiconductor layer(such a layer is referred to as a composite layer) and an oxidizedconductive film are formed in the interface between the oxidesemiconductor layer and the conductive film. For example, in a structurewhere an In—Ga—Zn—O-based oxide semiconductor layer is in contact with atitanium film, an indium-excess layer and a titanium oxide layer areformed in the vicinity of the interface where the oxide semiconductorlayer is in contact with the titanium film in some cases. In othercases, either one of the indium-excess layer and the titanium oxidelayer is formed in the vicinity of the interface where the oxidesemiconductor layer is in contact with the titanium film. Theindium-excess layer which is an oxygen-deficient In—Ga—Zn—O-based oxidesemiconductor layer has high electric conductivity; therefore, thecontact resistance between the oxide semiconductor layer and theconductive film can be reduced.

Note that a titanium oxide film having conductivity may be used as theconductive film in contact with the oxide semiconductor layer. In thatcase, in the structure where the In—Ga—Zn—O-based oxide semiconductorlayer is in contact with the titanium oxide film, an indium-excess layermight be formed in the vicinity of the interface where the oxidesemiconductor layer is in contact with the titanium oxide film.

As a formation method of the conductive film, an arc discharge ionplating method or a spray method may be employed. Alternatively, theconductive film may be formed by discharging a conductive nanopaste ofsilver, gold, copper, or the like using a screen printing method, anink-jet method, or the like and baking the nanopaste.

Then, a mask is formed over the conductive film by a photolithographymethod, an ink-jet method, or the like and the conductive film is etchedusing the mask; thus, the source electrode layers 455 a and 455 c andthe drain electrode layers 455 b and 455 d are formed (FIG. 1C). In thisembodiment, a 200-nm-thick Ti film is formed by a sputtering method asthe conductive film, and the conductive film is selectively etched by awet etching method or a dry etching method using a resist mask, to formthe source electrode layers 455 a and 455 c and the drain electrodelayers 455 b and 455 d.

Next, the second insulating layer 428 which covers the source electrodelayers 455 a and 455 c, the drain electrode layers 455 b and 455 d, andthe exposed oxide semiconductor layers 404 a and 404 b is formed (FIG.1D). As the second insulating layer 428, an oxide insulating film suchas a silicon oxide film, a silicon oxynitride film, an aluminum oxidefilm, or a tantalum oxide film can be used. Note that the secondinsulating layer 428 functions as a gate insulating layer in thetransistor 450.

The second insulating layer 428 functioning as a gate insulating layerof the transistor 450 may be formed to have a stacked structure. In thecase of forming the second insulating layer having a stacked structure,an oxide insulating film such as a silicon oxide film, a siliconoxynitride film, an aluminum oxide film, or a tantalum oxide film isformed as a first layer (a layer in contact with the oxide semiconductorlayer), and a film containing a material similar to that of the firstinsulating layer 402 such as silicon nitride oxide, silicon nitride,aluminum oxide, or tantalum oxide, without limitation to an oxide, canbe formed as a second (or more) layer.

The second insulating layer 428 can be formed appropriately using asputtering method or the like, i.e. a method in which impurities such asmoisture or hydrogen are not mixed into the oxide insulating film. Inthis embodiment, a silicon oxide film is formed as the second insulatinglayer by a sputtering method. The substrate temperature in thedeposition may be higher than or equal to room temperature and lowerthan or equal to 300° C. and in this embodiment, the substratetemperature in film formation is 100° C. In order to prevent entry ofimpurities such as water or hydrogen in the deposition, it is preferableto perform pre-baking under reduced pressure at a temperature higherthan or equal to 150° C. and lower than or equal to 350° C. for greaterthan or equal to two minutes and less than or equal to ten minutesbefore the deposition, and to form a second insulating layer withoutexposure to the air. The silicon oxide film can be formed by asputtering method under a rare gas (typically, argon) atmosphere, anoxygen atmosphere, or a mixed atmosphere of a rare gas (typically,argon) and oxygen. As a target, a silicon oxide target or a silicontarget may be used. For example, with the use of a silicon target, asilicon oxide film can be formed by a sputtering method in an atmosphereof oxygen and a rare gas. The oxide insulating film which is formed incontact with the low-resistant oxide semiconductor layer is preferablyformed using an inorganic insulating film that does not containimpurities such as moisture, a hydrogen ion, and OW and blocks entry ofsuch impurities from the outside.

In this embodiment, deposition is performed by a pulsed DC sputteringmethod with the use of a columnar polycrystalline, boron-doped silicontarget having a purity of 6N (with a resistivity of 0.01 Ω·cm) underconditions where the distance between the substrate and the target (T-Sdistance) is 89 mm, the pressure is 0.4 Pa, the direct current (DC)power is 6 kW, and the atmosphere is an oxygen atmosphere (theproportion of the oxygen flow is 100%). The film thickness is 300 nm.

Next, second heat treatment is performed in an inert-gas atmosphere or anitrogen atmosphere (preferably at a temperature higher than or equal to200° C. and lower than or equal to 400° C., e.g., higher than or equalto 250° C. and lower than or equal to 350° C.). For example, the secondheat treatment is performed in a nitrogen atmosphere at 250° C. for onehour. Alternatively, RTA treatment may be performed at high temperaturefor a short time as in the first heat treatment. In the second heattreatment, heating is performed in the state where the oxide insulatinglayer and the oxide semiconductor layer are in contact with each other.By the second heat treatment, oxygen is supplied to the oxidesemiconductor layers 404 a and 404 b whose resistance is reduced by thefirst heat treatment and the oxygen-deficient portions are compensated;thus, the oxide semiconductor layers can be changed into ahigh-resistance oxide semiconductor layers (i-type oxide semiconductorlayers).

In this embodiment, the second heat treatment is performed afterformation of the silicon oxide film; however, the timing of the heattreatment is not limited to the timing immediately after formation ofthe silicon oxide film as long as it is after deposition of the siliconoxide film.

Next, by a photolithography step, a resist mask is formed, and thesecond insulating layer 428 is etched to form a contact hole reachingthe drain electrode layer 455 d. A conductive film is formed over thesecond insulating layer 428, and then the conductive film is subjectedto a photolithography step, so that the gate electrode layer 421 and aconnection electrode layer 442 which is connected to a pixel electrodelayer in a later step are formed (FIG. 1E). As the conductive film, asingle-layer film including an element selected from Al, Cr, Cu, Ta, Ti,Mo, and W or a stacked film including the above film can be used. Notethat in the case where the drain electrode layer 455 d and the pixelelectrode layer are directly connected, the connection electrode layer442 may be omitted.

Although not illustrated, in this step, a conductive layer may be formedin a position overlapping with the channel formation region of the oxidesemiconductor layer 404 b. The conductive layer in a positionoverlapping with the channel formation region of the oxide semiconductorlayer 404 b can increase reliability of the transistor. Specifically, ina bias-temperature stress test (hereinafter referred to as BT test) forexamining reliability of the transistor 440, the amount of shift inthreshold voltage of the transistor between before and after the BT testcan be reduced. The electric potential of the conductive layer may bethe same as or different from that of the gate electrode layer 451. Theconductive layer can also function as a second gate electrode layer. Thepotential of the conductive layer may be GND, OV, or in a floatingstate.

Note that a protective insulating layer may be formed so as to cover thetransistors 440 and 450. The protective insulating layer is formed usinga silicon nitride film, a silicon nitride oxide film, an aluminumnitride film, or the like.

A planarization insulating layer may be formed over the transistors 440and 450. The planarization insulating layer can be formed of aheat-resistant organic material such as an acrylic resin, polyimide,benzocyclobutene, polyamide, or an epoxy resin. Other than such organicmaterials, it is also possible to use a low-dielectric constant material(a low-k material), a siloxane-based resin, PSG (phosphosilicate glass),BPSG (borophosphosilicate glass), or the like. Note that theplanarization insulating layer may be formed by stacking a plurality ofinsulating films formed of these materials. Further, a color filterlayer may be used as a planarization insulating layer.

A storage capacitor in which a dielectric including the insulating layer402 or the second insulating layer 428 is arranged between a capacitorwiring which can be formed using the same material by the same step asthe gate electrode layer 451 and a capacitor electrode which can beformed using the same material by the same step as the gate electrodelayer 421 may be formed over the same substrate. The transistor 440 andthe storage capacitor are arranged in matrix corresponding to respectivepixels to form a pixel portion, and the driver circuit portion includingthe transistor 450 is arranged in the periphery of the pixel portion. Inthis way, one of the substrates for forming an active matrix displaydevice can be obtained.

Further, in the case where a display device is manufactured using thetransistors 440 and 450, a power source supply line which iselectrically connected to the source electrode layer of the drivingtransistor is provided. The power source supply line intersects with agate wiring and is formed using the same material by the same step asthe connection electrode layer 442 formed using a metal conductive film

Furthermore, in the case where a light-emitting device is manufactured,one electrode of the light-emitting element is electrically connected tothe source electrode layer or the drain electrode layer of the drivingtransistor, and a common potential line which is electrically connectedto the other electrode of the light-emitting element is provided. Notethat the common potential line is formed using the same material andthrough the same process as the connection electrode layer 442 formedusing a metal conductive film. Alternatively, the common potential lineis formed using the same material by the same step as the gate electrodelayer 451.

When the transistors are manufactured in the above-described manner, thehydrogen concentration of the oxide semiconductor layers 404 a and 404 bis reduced and the off-state current of the transistors is smaller thanor equal to 1×10⁻¹³ A. The transistors with excellent characteristicscan be obtained by applying the purified oxide semiconductor layers 404a and 404 b in which the hydrogen concentration is sufficiently reduced.

Silicon carbide (e.g., 4H-SiC) is a semiconductor material that can becompared to an oxide semiconductor. There are some commonalities betweenan oxide semiconductor and 4H-SiC. The carrier concentration is oneexample of the commonalities between the oxide semiconductor and 4H-SiC.In accordance with Fermi-Dirac distribution at room temperature, theminority carrier density in an oxide semiconductor is estimated to beapproximately 10⁻⁷/cm³. This value of the minority carrier density isextremely small similarly to that of 4H-SiC, which is 6.7×10⁻¹¹/cm³.When the minority carrier density of an oxide semiconductor is comparedwith the intrinsic carrier density of silicon (approximately1.4×10¹⁰/cm³), it can be understood well that the minority carrierdensity of an oxide semiconductor is significantly low.

In addition, the energy band gap of the oxide semiconductor is greaterthan or equal to 3.0 eV and less than or equal to 3.5 eV, and the energyband gap of 4H-SiC is 3.26 eV. Therefore, an oxide semiconductor has incommon with silicon carbide in being a wide band-gap semiconductor.

On the other hand, there is a major difference between an oxidesemiconductor and silicon carbide, that is, the process temperature. Ingeneral, a process for activating a dopant in silicon carbide requires aheat treatment at higher than or equal to 1500° C. and lower than orequal to 2000° C. At such a high temperature, a semiconductor substrate,a semiconductor element, or the like using a material other than siliconcarbide is damaged, and thus, it is difficult to form a semiconductorelement using silicon carbide over a semiconductor element using asemiconductor material other than silicon carbide. On the other hand, anoxide semiconductor can be deposited through heat treatment at higherthan or equal to 300° C. and lower than or equal to 500° C. (at atemperature lower than or equal to the glass transition temperature,approximately 700° C. at a maximum). Therefore, it is possible to form asemiconductor element using an oxide semiconductor after forming anintegrated circuit using another semiconductor material.

In the case of using an oxide semiconductor, there is an advantage thatit is possible to use a substrate having low heat resistance such as aglass substrate, which is different from the case where silicon carbideis used. Moreover, an oxide semiconductor can be deposited withouthigh-temperature heat treatment so that energy cost can be reducedsufficiently as compared with the case of using silicon carbide.

In general, an oxide semiconductor is an n-type semiconductor; however,in one embodiment of the present invention, an impurity especially wateror hydrogen is removed so that an i-type oxide semiconductor isobtained. In this respect, it can be said that one embodiment of thedisclosed invention includes a novel technical idea because it isdifferent from an i-type semiconductor such as silicon added with animpurity.

<Conduction Mechanism of Transistor Including Oxide Semiconductor>

The conduction mechanism of a transistor including an oxidesemiconductor will be described with reference to FIG. 22, FIGS. 23A and23B, FIG. 24, FIG. 25, and FIGS. 26A and 26B. Note that the followingdescription is just a consideration and does not deny the validity ofthe invention.

FIG. 22 is a cross-sectional view of an inverted staggered transistorincluding an oxide semiconductor. An oxide semiconductor layer (OS) isprovided over a gate electrode (GE1) with a gate insulating film (GI)provided therebetween, and a source electrode (S) and a drain electrode(D) are provided over the oxide semiconductor layer. Furthermore, a backgate (GE2) is provided over the source electrode and the drain electrodewith an insulating layer provided therebetween.

FIGS. 23A and 23B are energy band diagrams (schematic diagrams) alongA-A′ in FIG. 22. FIG. 23A shows a case where the voltage between thesource and the drain is zero (V_(D)=0, the potential of the source andthe potential of the drain are the same). FIG. 23B shows a case wherepositive potential is applied to the drain (V_(D)>0) with respect to thesource.

FIG. 25 and FIGS. 26A and 26B are energy band diagrams (schematicdiagrams) along B-B′ in FIG. 22. FIG. 25 shows a case where the gatevoltage is 0 V. FIG. 26A shows a state where a positive potential(V_(G)>0) is applied to the gate (GE1), that is, a case where thetransistor is in an ON state where carriers (electrons) flow between thesource and the drain. FIG. 26B shows a state where a negative potential(V_(G)<0) is applied to the gate (GE1), that is, a case where thetransistor is in an OFF state (where minority carriers do not flow).

In the state where the oxide semiconductor has a thickness ofapproximately 50 nm and the donor concentration in the purified oxidesemiconductor is lower than or equal to 1×10¹⁸/cm³, a depletion layerexpands to the entire oxide semiconductor in the off state. That is, thetransistor can be regarded as a complete depletion transistor.

FIG. 24 shows a relation between the vacuum level and the work functionof a metal (ϕ_(M)) and a relation between the vacuum level and theelectron affinity of an oxide semiconductor (χ).

A conventional oxide semiconductor is of n-type in general, and theFermi level (E_(f)) in that case is located closer to the conductionband and is away from the intrinsic Fermi level (E_(i)) that is locatedin the middle of the band gap. Note that it is known that part ofhydrogen contained in the oxide semiconductor forms a donor and might bea factor that causes an oxide semiconductor to be an n-type oxidesemiconductor.

On the other hand, an oxide semiconductor of the present invention is anintrinsic (i-type) or a substantially intrinsic oxide semiconductorwhich is obtained by removing hydrogen that is an n-type impurity fromthe oxide semiconductor and purifying the oxide semiconductor so that animpurity other than main components of the oxide semiconductor isprevented from being contained therein as much as possible. In otherwords, a feature is that a purified i-type (intrinsic) semiconductor ora semiconductor close thereto is obtained not by adding an impurity butby removing an impurity such as hydrogen or water as much as possible.This enables the Fermi level (E_(f)) to be at the same level as theintrinsic Fermi level (E_(i)).

It is said that in the case where the band gap (E_(g)) of the oxidesemiconductor is 3.15 eV, electron affinity (χ) is 4.3 eV. The workfunction of titanium (Ti) used for forming the source and drainelectrodes is substantially equal to the electron affinity (χ) of theoxide semiconductor. In that case, a Schottky barrier for electrons isnot formed at an interface between the metal and the oxidesemiconductor.

In other words, in the case where the work function of metal (ϕM) andthe electron affinity (χ) of the oxide semiconductor are equal to eachother and the metal and the oxide semiconductor are in contact with eachother, an energy band diagram (a schematic diagram) as illustrated inFIG. 23A is obtained.

In FIG. 23B, black circles (●) represent electrons. A dashed lineindicates movement of electrons when a voltage is not applied to a gate(V_(G)=0) in the state where a positive voltage is given to a drain(V_(D)>0), and a solid line indicates movement of electrons when apositive voltage is applied to a gate (V_(G)>0) in the state where apositive voltage is given to a drain (V_(D)>0). In the case where apositive voltage is applied to the gate (V_(G)>0), on application of apositive potential to the drain, an electron is injected into the oxidesemiconductor over the barrier (h) and flows toward the drain. In thatcase, the height of the barrier (h) changes depending on the gatevoltage and the drain voltage; in the case where a positive voltage isapplied to the gate (V_(G)>0) and a positive drain voltage is applied,the height of the barrier (h) is smaller than the height of the barrierin FIG. 23A where no voltage is applied, i.e., ½ of the band gap(E_(g)). In the case where a voltage is not applied to the gate, acarrier (electron) is not injected to the oxide semiconductor side froman electrode because of high potential barrier, so that a current doesnot flow, which means an off state. On the other hand, when a positivevoltage is applied to the gate, potential barrier is reduced, and an onstate where current flows is shown.

The electron injected into the oxide semiconductor at this time flows inthe oxide semiconductor as illustrated in FIG. 26A. In FIG. 26B, when anegative potential is applied to the gate (GE1), the number of holesthat are minority carriers is substantially zero; thus, the value ofcurrent becomes a value as close to zero as possible.

As described above, an oxide semiconductor is made to be an intrinsic(i-type) semiconductor or made to be a substantially intrinsicsemiconductor by being purified so as not to contain impurities whichare not main components of the oxide semiconductor as much as possible.Therefore, interface characteristics between the gate insulating filmand the oxide semiconductor become obvious, and it is necessary toconsider the interface characteristics and the bulk characteristicsseparately. Therefore, it is necessary to use a gate insulating filmwhich can form a favorable interface with the oxide semiconductor. Forexample, it is preferable to use an insulating film which is formed by aCVD method using high-density plasma generated at a power supplyfrequency from the VHF band to the microwave band or an insulating filmformed by a sputtering method.

When the oxide semiconductor is purified and the interface between theoxide semiconductor and the gate insulating film is favorable, even whenthe thin film transistor has a channel width W of 1×10⁴ μm and a channellength of 3 μm, an off-state current of 10⁻¹³ A or lower at roomtemperature and a subthreshold value (S value) of 0.1 V/dec. (thethickness of the gate insulating film: 100 nm) are greatly expected.

As described above, the oxide semiconductor is purified so as tominimize the amount of impurities that are not main components of theoxide semiconductor but contained in the oxide semiconductor, wherebyfavorable operation of the transistor can be obtained.

In this embodiment, the channel formation region of the transistor 450is a region which is located between a region in the oxide semiconductorlayer 404 a, which is in contact with the source electrode layer 455 a,and a region in the oxide semiconductor layer 404 a, which is in contactwith the drain electrode layer 455 b; which is in contact with thesecond insulating layer 428; and which overlaps with the gate electrodelayer 421. In the oxide semiconductor layer of the transistor 450, aregion in contact with the first insulating layer 402 is amorphous, oris formed of a mixture of amorphousness and microcrystals, and asuperficial portion in contact with the second insulating layer 428includes a crystalline region. Accordingly, the channel formation regionis also the crystalline region of the oxide semiconductor layer 404 a,and includes crystal grains in which c-axes are oriented in a directionsubstantially perpendicular to the surface of the oxide semiconductorlayer 404 a. For example, in the case of using an In—Ga—Zn—O-based oxidesemiconductor material, nanocrystals are arranged so that c-axes ofcrystal grains are oriented in a direction perpendicular to thesubstrate plane (or a surface of the oxide semiconductor layer), wherebythe direction of current flow in the transistor 450 is b-axes direction(or a-axes direction) of crystal grains. Therefore, high dynamiccharacteristics (on characteristics or frequency characteristics(referred to as f characteristics)) of the transistor 450 are realized,and the transistor 450 is suitably used in a driver circuit portion forwhich high-speed operation is needed, for example.

The channel formation region of the transistor 440 is a region which islocated between a region in the oxide semiconductor layer 404 b, whichis in contact with the source electrode layer 455 c, and a region in theoxide semiconductor layer 404 b, which is in contact with the drainelectrode layer 455 d; which is in contact with the first insulatinglayer 402; and which overlaps with the gate electrode layer 451. Notethat in the oxide semiconductor layer which becomes i-type or becomessubstantially i-type (an oxide semiconductor layer which is purified)due to removal of an impurity, the carrier concentration is suppressed.In addition, a dense crystalline region including nanocrystals exists onthe side opposite to a channel formation region of the oxidesemiconductor layer, and thus, a change to an n-type, which is caused byentry of moisture from the superficial portion or elimination of oxygen,can be prevented. Therefore, the transistor 440 including the oxidesemiconductor layer has an extremely small off-state current andexcellent reliability, and thus can favorably be used as a transistorfor a pixel portion to which a reduction of a leakage current isrequired.

In the above-described manner, in a driver circuit portion and a pixelportion, two kinds of transistors in each of which an oxidesemiconductor layer including a crystalline region on one surface side(in a superficial portion) is used as an active layer are formed.Therefore, electric characteristics of the transistors can be selectedby choosing the position of the gate electrode layer which determinesthe position of the channel. Further, a semiconductor device including adriver circuit portion capable of high-speed operation and a pixelportion over one substrate can be manufactured.

Note that this embodiment can be implemented in combination with any ofthe other embodiments as appropriate.

(Embodiment 2)

In this embodiment, an embodiment of a semiconductor device and amanufacturing method thereof, which are different from those inEmbodiment 1, will be described with reference to FIGS. 2A to 2D. Inthis embodiment, as for the same portions as or portions havingfunctions similar to those described in Embodiment 1 and steps,Embodiment 1 can be referred to and repetitive description is omitted.

First, in accordance with the process illustrated in FIGS. 1A and 1B ofEmbodiment 1, the gate electrode layer 451, the first insulating layer402, and the island-shaped oxide semiconductor layers 404 a and 404 bare formed over the substrate 400 having an insulating surface (see FIG.2A). The superficial portions of the oxide semiconductor layers 404 aand 404 b illustrated in FIG. 2A are crystallized by the first heattreatment to become the crystalline regions 405 a and 405 b includingnanocrystals. The rest of the region in the oxide semiconductor layers404 a and 404 b is amorphous, or is formed of a mixture of amorphousnessand microcrystals where an amorphous region is dotted withmicrocrystals. Note that the crystalline regions 405 a and 405 b arepart of the oxide semiconductor layers 404 a and 404 b respectively, andhereinafter the oxide semiconductor layers 404 a and 404 b indicateportions including the crystalline regions 405 a and 405 b.

The oxide semiconductor layers 404 a and 404 b after the first heattreatment are oxygen-deficient oxide semiconductor layers having acarrier concentration increased from the carrier concentration rightafter the film formation, preferably having a carrier concentrationhigher than or equal to 1×10¹⁸/cm³, that is, the low-resistant oxidesemiconductor layers 404 a and 404 b are formed.

Depending on the conditions of the first heat treatment or a material,the gate electrode layer 451 may be crystallized and changed to amicrocrystalline film or a polycrystalline film in some cases. Forexample, in the case where an indium tin oxide is used for the gateelectrode layer 451, the gate electrode layer is crystallized by thefirst heat treatment at 450° C. for one hour, whereas in the case wherean indium tin oxide containing silicon oxide is used for the gateelectrode layer 451, the gate electrode layer is not easilycrystallized.

Next, although not illustrated, an opening (also referred to as acontact hole) for connection between the gate electrode layer and asource or drain electrode layer that is to be described later is formedin the first insulating layer 402. The contact hole is formed in such amanner that a mask is formed over the first insulating layer 402 by aphotolithography technique, an ink-jet method, or the like and the firstinsulating layer 402 is selectively etched using the mask. Note that thecontact hole may be formed after the formation of the first insulatinglayer 402 and before the formation of the oxide semiconductor film 403.

Then, an oxide conductive layer 480 and a metal conductive film 482 arestacked over the first insulating layer 402 and the oxide semiconductorlayers 404 a and 404 b. By using a sputtering method, the oxideconductive layer 480 and the metal conductive film 482 can be formed insuccession without being exposed to the air (see FIG. 2B).

It is preferable that the oxide conductive layer 480 be formed using aconductive material having a light-transmitting property to visiblelight among the above-described materials which can be applied to thegate electrode layer 451. In this embodiment, indium tin oxidecontaining silicon oxide is used.

As a material of the metal conductive film 482, an element selected fromTi, Mo, W, Al, Cr, Cu, and Ta, an alloy containing any of these elementsas a component, an alloy containing these elements in combination, orthe like is used. The metal conductive film is not limited to asingle-layer structure including the above-described element and mayhave a stacked structure including two or more layers. The conductivefilm is formed by a sputtering method, a vacuum evaporation method(e.g., an electron beam evaporation method, or the like), an arcdischarge ion plating method, or a spray method. In this embodiment, atitanium film formed by a sputtering method is used.

Next, by a photolithography step, a resist mask is formed and the metalconductive film 482 is selectively etched, so that a source electrodelayer 484 a and a drain electrode layer 484 b of a transistor 470 thatis disposed in a driver circuit portion are formed. Then, the resistmask is removed. The metal conductive film 482 is etched without anyportion left over a transistor 460 that is disposed in a pixel portion.

Next, by a photolithography step, a resist mask is formed and the oxideconductive layer 480 is selectively etched. Thus, an oxide conductivelayer 486 a overlapping with the source electrode layer 484 a and anoxide conductive layer 486 b overlapping with the drain electrode layer484 b of the transistor 470 disposed in the driver circuit portion areformed, and a source electrode layer 486 c and a drain electrode layer486 d of the transistor 460 disposed in the pixel portion are formed.Then, the resist mask is removed (see FIG. 2C).

Here, a mixed acid containing phosphoric acid, acetic acid, and nitricacid is used for etching of the oxide conductive layer 480. For example,a mixed acid containing phosphoric acid at 72.3%, acetic acid at 9.8%,nitric acid at 2.0%, and water at 15.9% can be used. Since thecompositions of the oxide conductive layer 480 and the oxidesemiconductor layers 404 a and 404 b are similar to each other, etchingselectivity is low in many cases. However, the oxide conductive layersin this embodiment (indium tin oxide containing silicon oxide) areamorphous and a crystal group of nanocrystals is formed in thesuperficial portions of the oxide semiconductor layers (theIn—Ga—Zn—O-based film); accordingly, a relatively high etchingselectivity can be obtained. In the case of using the above-describedmixed acid, the etching rate of the oxide conductive layer was 18.6nm/sec., whereas the etching rate of the oxide semiconductor layer inwhich a crystal group including nanocrystals is formed was 4.0 nm/sec.Therefore, in the case where the oxide conductive layer is etched usingthe mixed acid with time controlled, the crystal group includingnanocrystals in the superficial layer of the oxide semiconductor layersprovided below the oxide conductive layer can be left without beingetched.

By providing the oxide conductive layers between the oxide semiconductorlayer and the source and drain electrode layers, contact resistance canbe reduced, so that a transistor capable of high-speed operation can berealized. In this embodiment, in the transistor 470 disposed in thedriver circuit portion, the oxide conductive layer 486 a providedbetween the source electrode layer 484 a and the oxide semiconductorlayer 404 a functions as a source region, and the oxide conductive layer486 b provided between the drain electrode layer 484 b and the oxidesemiconductor layer 404 a functions as a drain region, which areeffective in improving frequency characteristics of a peripheral circuit(a driver circuit).

Meanwhile, the source electrode layer 486 c and the drain electrodelayer 486 d of the transistor 460 disposed in the pixel portion areformed using the light-transmitting oxide conductive layer, so that theaperture ratio can be improved.

Next, the second insulating layer 428 which covers the source electrodelayers 484 a and 486 c, the drain electrode layers 484 b and 486 d, andthe exposed oxide semiconductor layers 404 a and 404 b is formed. Thesecond insulating layer 428 can be formed using an oxide insulatinglayer such as a silicon oxide film, a silicon oxynitride film, analuminum oxide film, or a tantalum oxide film. The second insulatinglayer 428 functions as a gate insulating layer of the transistor 470.

The second insulating layer 428 functioning as a gate insulating layerof the transistor 470 may be formed to have a stacked structure. In thecase of forming the second insulating layer 428 having a stackedstructure, an oxide insulating film such as a silicon oxide film, asilicon oxynitride film, an aluminum oxide film, or a tantalum oxidefilm is formed as a first layer (a layer in contact with the oxidesemiconductor layer), and a film containing a material similar to thatof the first insulating layer 402 such as silicon nitride oxide, siliconnitride, aluminum oxide, or tantalum oxide, without limitation to anoxide, can be formed as a second (or more) layer.

The second insulating layer 428 can be formed using a method by whichimpurities such as water or hydrogen are not mixed into the oxideinsulating film, such as a sputtering method, as appropriate. In thisembodiment, a silicon oxide film is formed by a sputtering method as thesecond insulating layer. The substrate temperature in film formation maybe higher than or equal to room temperature and lower than or equal to300° C. and, in this embodiment, is 100° C. In order to prevent entry ofimpurities such as water or hydrogen in the film formation, pre-bakingis preferably performed under reduced pressure at a temperature higherthan or equal to 150° C. and lower than or equal to 350° C. for morethan or equal to two minutes and less than or equal to ten minutesbefore the film formation, to form the second insulating layer withoutexposure to the air. The formation of the silicon oxide film by asputtering method can be performed in a rare gas (typically, argon)atmosphere, an oxygen atmosphere, or an atmosphere including a rare gas(typically, argon) and oxygen. As a target, a silicon oxide target or asilicon target may be used. For example, a silicon oxide film can beformed by a sputtering method with use of a silicon target in anatmosphere of oxygen and a rare gas. It is preferable that the oxideinsulating film formed in contact with the low-resistant oxidesemiconductor layers be formed using an inorganic insulating film thatdoes not contain impurities such as moisture, a hydrogen ion, and OW andblocks entry of such impurities from the outside.

In this embodiment, the film formation is performed by a pulsed DCsputtering method using a columnar polycrystalline silicon target whichis doped with boron and has a purity of 6N (the resistivity is 0.01Ω·cm), under the conditions where the distance between the substrate andthe target (T-S distance) is 89 mm, the pressure is 0.4 Pa, thedirect-current (DC) power source is 6 kW, and the atmosphere is oxygen(the proportion of the oxygen flow is 100%). The film thickness thereofis 300 nm.

Then, second heat treatment is performed in an inert gas atmosphere or anitrogen gas atmosphere (preferably at a temperature higher than orequal to 200° C. and lower than or equal to 400° C., e.g., at atemperature higher than or equal to 250° C. and lower than or equal to350° C.). For example, the second heat treatment is performed in anitrogen atmosphere at 250° C. for one hour. Alternatively, RTAtreatment may be performed at high temperature for a short time as inthe first heat treatment. The second heat treatment is performed in thestate that the oxide insulating layer and the oxide semiconductor layerare in contact with each other. By the second heat treatment, oxygen issupplied to the oxide semiconductor layers 404 a and 404 b which have aresistance reduced by the first heat treatment, so that theoxygen-deficient portions can be compensated and the oxide semiconductorlayers 404 a and 404 b can have higher resistance (become i-typesemiconductor layers).

Although the second heat treatment is performed after the formation ofthe silicon oxide film in this embodiment, the second heat treatment canbe performed anytime after the formation of the silicon oxide film. Thetiming of the second heat treatment is not limited to right after theformation of the silicon oxide film.

Next, by a photolithography step, a resist mask is formed, and thesecond insulating layer 428 is etched to form a contact hole reachingthe drain electrode layer 486 d. A conductive film is formed over thesecond insulating layer 428, and then the conductive film is subjectedto a photolithography step, so that the gate electrode layer 421 and theconnection electrode layer 442 which is connected to a pixel electrodelayer in a later step are formed (FIG. 2D). As the conductive film, asingle-layer film including an element selected from Al, Cr, Cu, Ta, Ti,Mo, and W or a stacked film including the above film can be used. Notethat in the case where the drain electrode layer 486 d and the pixelelectrode layer are directly connected, the connection electrode layer442 may be omitted.

Although not illustrated, in this step, a conductive layer may be formedin a position overlapping with the channel formation region of the oxidesemiconductor layer 404 b. The conductive layer in a positionoverlapping with the channel formation region of the oxide semiconductorlayer 404 b can increase reliability of the transistor 460.Specifically, in a BT test for examining reliability of a transistor,the amount of shift in threshold voltage of the transistor betweenbefore and after the BT test can be reduced. The electric potential ofthe conductive layer may be the same as or different from that of thegate electrode layer 451. The conductive layer can also function as asecond gate electrode layer. Alternatively, the potential of theconductive layer may be GND, OV, or in a floating state.

In this embodiment, the channel formation region of the transistor 470is a region which is located between a region in the oxide semiconductorlayer 404 a, which is in contact with the oxide conductive layer 486 a,and a region in the oxide semiconductor layer 404 a, which is in contactwith the oxide conductive layer 486 b; which is in contact with thesecond insulating layer 428; and which overlaps with the gate electrodelayer 421. In the oxide semiconductor layer of the transistor 470, aregion in contact with the first insulating layer 402 is amorphous, oris formed of a mixture of amorphousness and microcrystals, and asuperficial portion in contact with the second insulating layer 428includes a crystalline region. Accordingly, the channel formation regionis also the crystalline region of the oxide semiconductor layer 404 a,and includes crystal grains in which c-axes are oriented in a directionsubstantially perpendicular to the surface of the oxide semiconductorlayer 404 a. For example, in the case of using an In—Ga—Zn—O-based oxidesemiconductor material, nanocrystals are arranged so that c-axes ofcrystal grains are oriented in a direction perpendicular to thesubstrate plane (or a surface of the oxide semiconductor layer), wherebythe direction of current flow in the transistor 470 is b-axes direction(or a-axes direction) of crystal grains. Therefore, high dynamiccharacteristics (on characteristics or frequency characteristics(referred to as f characteristics)) of the transistor 470 are realized,and the transistor 470 is suitably used in a driver circuit portion forwhich high-speed operation is needed, for example.

In the transistor 470, the oxide conductive layer 486 a provided betweenthe source electrode layer 484 a and the oxide semiconductor layer 404 afunctions as a source region, and the oxide conductive layer 486 bprovided between the drain electrode layer 484 b and the oxidesemiconductor layer 404 a functions as a drain region, which areeffective in improving frequency characteristics of a peripheral circuit(a driver circuit).

The channel formation region of the transistor 460 is a region which islocated between a region in the oxide semiconductor layer 404 b, whichis in contact with the source electrode layer 486 c, and a region in theoxide semiconductor layer 404 b, which is in contact with the drainelectrode layer 486 d; which is in contact with the first insulatinglayer 402; and which overlaps with the gate electrode layer 451. Notethat in the oxide semiconductor layer which becomes i-type or becomessubstantially i-type (an oxide semiconductor layer which is purified)due to removal of an impurity, the carrier concentration is suppressed.In addition, a dense crystalline region including nanocrystals exists onthe side opposite to a channel formation region of the oxidesemiconductor layer, and thus, a change to an n-type, which is caused byentry of moisture from the superficial portion or elimination of oxygen,can be prevented. Therefore, the transistor 460 including the oxidesemiconductor layer has an extremely small off-state current andexcellent reliability, and thus can favorably be used as a transistorfor a pixel portion to which a reduction of a leakage current isrequired.

Further, in the transistor 460, the gate electrode layer 451, the sourceelectrode layer 486 c, and the drain electrode layer 486 d are formedusing a light-transmitting conductive layer, whereby the aperture ratiocan be improved.

In the above-described manner, in a driver circuit portion and a pixelportion, two kinds of transistors in each of which an oxidesemiconductor layer including a crystalline region on one surface side(in a superficial portion) is used as an active layer are formed.Therefore, electric characteristics of the transistors can be selectedby choosing the position of the gate electrode layer which determinesthe position of the channel. Further, a semiconductor device including adriver circuit portion capable of high-speed operation and a pixelportion over one substrate can be manufactured.

Note that this embodiment can be implemented in combination with any ofthe other embodiments as appropriate.

(Embodiment 3)

In this embodiment, an example of a structure of a terminal portionprovided over the same substrate as the transistors will be describedwith reference to FIGS. 10A1 to 10B2. Note that in FIGS. 10A1 to 10B2,components common to those of FIGS. 1A to 1E maintain the same referencenumerals.

FIGS. 10A1 and 10A2 respectively illustrate a cross-sectional view and atop view of the terminal portion of the gate wiring. FIG. 10A1 is thecross-sectional view taken along line C1-C2 of FIG. 10A2. In FIG. 10A1,a conductive layer 415 formed over the second insulating layer 428 is aterminal electrode for connection which functions as an input terminal.Furthermore, in a terminal portion of FIG. 10A1, a first terminal 411formed using the same material as the gate wiring of the transistor 440and a connection electrode 412 formed using the same material as thesource wiring overlap each other with the first insulating layer 402interposed therebetween, and are in direct contact with each other so asto be electrically connected to each other. In addition, the connectionelectrode 412 and the conductive layer 415 are directly connected toeach other through a contact hole formed in the second insulating layer428 so as to be electrically connected to each other.

FIGS. 10B1 and 10B2 respectively illustrate a cross-sectional view and atop view of a source wiring terminal portion. FIG. 10B1 is thecross-sectional view taken along line C3-C4 of FIG. 10B2. In FIG. 10B1,a conductive layer 418 formed over the second insulating layer 428 is aterminal electrode for connection which functions as an input terminal.Further in a terminal portion of FIG. 10B1, an electrode layer 416formed using the same material as the gate wiring of the transistor 440is located below and overlapped with a second terminal 414 electricallyconnected to the source wiring with the first insulating layer 402interposed therebetween. The electrode layer 416 is not electricallyconnected to the second terminal 414, and a capacitor for preventingnoise or static electricity can be formed if the potential of theelectrode layer 416 is set to a potential different from that of thesecond terminal 414, such as floating, GND, or 0 V. The second terminal414 is electrically connected to the conductive layer 418, and thesecond insulating layer 428 is provided therebetween.

A plurality of gate wirings, source wirings, common potential lines, andpower supply lines is provided depending on the pixel density. In theterminal portion, a plurality of first terminals at the same potentialas the gate wiring, a plurality of second terminals at the samepotential as the source wiring, a plurality of third terminals at thesame potential as the power supply line, a plurality of fourth terminalsat the same potential as the common potential line, and the like arearranged. There is no particular limitation on the number of each of theterminals, and the number of such terminals may be determined by apractitioner as appropriate. Note that the connection in the terminalportion is not limited to the structures illustrated in FIGS. 10A1 to10B2.

This embodiment can be freely combined with any of the otherembodiments.

(Embodiment 4)

In this embodiment, an example of manufacturing a pulse output circuit,which is a semiconductor device according to an embodiment of thepresent invention, using two kinds of transistors over one substrate andfurther forming a shift register by connecting a plurality of such pulseoutput circuits will be described with reference to FIGS. 3A to 3C andFIGS. 4A and 4B.

Note that a transistor is an element having at least three terminals ofa gate, a drain, and a source. The transistor has a channel regionbetween a drain region and a source region, and current can flow throughthe drain region, the channel region, and the source region. Here, sincethe source and the drain of the transistor may change depending on thestructure, the operating condition, and the like of the transistor, itis difficult to define which is a source or a drain. Therefore, regionsfunctioning as source and drain are not called the source and the drainin some cases. In such a case, for example, one of the source and thedrain may be referred to as a first terminal and the other may bereferred to as a second terminal.

FIG. 3A illustrates a structure of a shift register. The shift registerincludes a first to N-th pulse output circuits 10_1 to 10_N (N is anatural number greater than or equal to 3).

The first to N-th pulse output circuits 10_1 to 10_N are connected to afirst wiring 11, a second wiring 12, a third wiring 13, and a fourthwiring 14. A first clock signal CK1, a second clock signal CK2, a thirdclock signal CK3, and a fourth clock signal CK4 are supplied from thefirst wiring 11, the second wiring 12, the third wiring 13, and thefourth wiring 14, respectively.

Note that a clock signal (CK) is a signal that alternates between an Hlevel (also referred to as an H signal or a signal at high power supplypotential level) and an L level (also referred to as an L signal or asignal at low power supply potential level) at regular intervals. Here,the first to fourth clock signals (CK1) to (CK4) are delayed by ¼ periodsequentially. In this embodiment, driving or the like of the pulseoutput circuits is controlled with the first to fourth clock signals(CK1) to (CK4). Note that the clock signal is also referred to as GCK orSCK in some cases depending on a driver circuit to which the clocksignal is input; the clock signal is referred to as CK in the followingdescription.

Each of the first to N-th pulse output circuits 10_1 to 10_N includes afirst input terminal 21, a second input terminal 22, a third inputterminal 23, a fourth input terminal 24, a fifth input terminal 25, afirst output terminal 26, and a second output terminal 27 (see FIG. 3B).Although not illustrated, each of the first to N-th pulse outputcircuits 10_1 to 10_N is connected to a power supply line 51, a powersupply line 52, and a power supply line 53.

The first input terminal 21, the second input terminal 22, and the thirdinput terminal 23 of each of the pulse output circuits are electricallyconnected to any of the first to fourth wirings 11 to 14. For example,in the first pulse output circuit 10_1 in FIG. 3A, the first inputterminal 21 is electrically connected to the first wiring 11, the secondinput terminal 22 is electrically connected to the second wiring 12, andthe third input terminal 23 is electrically connected to the thirdwiring 13. In the second pulse output circuit 10_2, the first inputterminal 21 is electrically connected to the second wiring 12, thesecond input terminal 22 is electrically connected to the third wiring13, and the third input terminal 23 is electrically connected to thefourth wiring 14.

A start pulse SP1 (a first start pulse) is input from a fifth wiring 15to the first pulse output circuit 10_1. To the n-th pulse output circuit10_n of the second or subsequent stage (n is a natural number greaterthan or equal to 2 and less than or equal to N), a signal from the pulseoutput circuit of the preceding stage (such a signal is referred to as apreceding-stage signal OUT(n−1)) (n is a natural number greater than orequal to 2) is input.

In addition, a signal from the third pulse output circuit 10_3 is inputto the first pulse output circuit 10_1 in the two stages before thethird pulse output circuit 10_3. In a similar manner, a signal from the(n+2)-th pulse output circuit 10_(n+2) in two stages after the n-thpulse output circuit 10_n (such a signal is referred to as asubsequent-stage signal OUT(n+2)) is input to the n-th pulse outputcircuit 10_n in the second or subsequent stage. Therefore, from thepulse output circuit in each stage, a first output signal (OUT(1)(SR) toOUT(N)(SR)) to be input to a pulse output circuit in the next stageand/or in two stages before the pulse output circuit and a second outputsignal (OUT(1) to OUT(N)) for electrical connection to another wiring orthe like are output.

That is, in the first pulse output circuit 10_1, the first clock signalCK1 is input to the first input terminal 21; the second clock signal CK2is input to the second input terminal 22; the third clock signal CK3 isinput to the third input terminal 23; a start pulse is input to thefourth input terminal 24; a subsequent-stage signal OUT(3) is input tothe fifth input terminal 25; the first output signal OUT(1)(SR) isoutput from the first output terminal 26; and the second output signalOUT(1) is output from the second output terminal 27.

As illustrated in FIG. 3A, the subsequent-stage signal OUT(n+2) is notinput to the last two stages of the shift register (10_N−1, 10_N). Forexample, a second start pulse SP2 from a sixth wiring 16 and a thirdstart pulse SP3 from a seventh wiring 17 may be input to the pulseoutput circuits 10_N−1 and 10_N, respectively. Alternatively, a signalwhich is additionally generated in the shift register may be input. Forexample, an (N+1)-th pulse output circuit 10_(N+1) and an (N+2)-th pulseoutput circuit 10_(N+2) which do not contribute to output of pulses tothe pixel portion (such circuits are also referred to as dummy stages)may be provided so that signals corresponding to the second start pulse(SP2) and the third start pulse (SP3) are generated in the dummy stages.

Next, a structure of a pulse output circuit of an embodiment of thepresent invention will be described with reference to FIG. 3C.

The first to N-th pulse output circuits 10_1 to 10_N are connected tothe power supply line 51, the power supply line 52, and the power supplyline 53. A first high power supply potential VDD, a second high powersupply potential VCC, and a low power supply potential VSS are suppliedthrough the power supply line 51, the power supply line 52, and thepower supply line 53, respectively. Here, the relation of the powersupply potentials of the power supply lines 51 to 53 is for example asfollows: the first high power supply potential VDD is higher than orequal to the second high power supply potential VCC, and the second highpower supply potential VCC is higher than the low power supply potentialVSS. By making the potential VCC of the power supply line 52 lower thanthe potential VDD of the power supply line 51, a potential applied to agate electrode of a transistor can be lowered, shift in thresholdvoltage of the transistor can be reduced, and deterioration of thetransistor can be suppressed without an adverse effect on the operationof the transistor.

Note that the first to fourth clock signals (CK1) to (CK4) eachalternate between an H level and an L level at regular intervals; theclock signal at the H level is VDD and the clock signal at the L levelis VSS.

The first to N-th pulse output circuits 10_1 to 10_N each include afirst to eleventh transistors 31 to 41 (see FIG. 3C). In thisembodiment, a pulse output circuit is formed by forming two kinds oftransistors over one substrate. Since the first to N-th pulse outputcircuits 10_1 to 10_N included in the shift register exemplified in thisembodiment have the same configuration, the structure and operation ofthe first pulse output circuit 10_1 are described here.

The first pulse output circuit 10_1 includes a first to eleventhtransistors 31 to 41. The first to eleventh transistors 31 to 41 aren-channel transistors each including a purified oxide semiconductorlayer. In particular, a bottom-gate transistor having a positivethreshold voltage and an extremely small off-state current, in which apurified oxide semiconductor layer having a reduced carrierconcentration is used for a channel formation region, is employed as thesecond transistor 32 and the fifth transistor 35.

Note that the bottom-gate transistor is also suitable for transistors,to a gate electrode of which signals are directly input from theoutside, in a pulse output circuit and a shift register formed byconnecting a plurality of such pulse output circuits. For example, inthe case of the first pulse output circuit 10_1, the bottom-gatetransistor can be suitably applied to the first transistor 31 and thefifth transistor 35 which are connected to the fourth input terminal 24,to which a start pulse is input from the outside. The bottom-gatetransistor has a high withstand voltage between the gate and the sourceand between the gate and the drain; therefore, problems such as theshift in threshold value of the transistor caused by abnormal input suchas static electricity can be reduced.

As the third transistor 33, the sixth transistor 36, the tenthtransistor 40, and the eleventh transistor 41, top-gate transistorshaving a high field-effect mobility and excellent f characteristics, ineach of which a crystalline region formed in a superficial portion of apurified oxide semiconductor layer is used as a channel formationregion, are used.

Since the top-gate transistors and the bottom-gate transistors can bemanufactured in accordance with the methods for manufacturing thetop-gate transistors 450 and 470 and the bottom-gate transistors 440 and460 described in Embodiments 1 and 2, description of the manufacturingmethod thereof is omitted in this embodiment.

The first transistor 31, the fourth transistor 34, the seventh to ninthtransistors 37 to 39 may have either a top-gate structure or abottom-gate structure, but have a bottom-gate structure in thisembodiment.

In FIG. 3C, a first terminal of the first transistor 31 is electricallyconnected to the power supply line 51, a second terminal of the firsttransistor 31 is electrically connected to a first terminal of the ninthtransistor 39, and a gate electrode of the first transistor 31 iselectrically connected to the fourth input terminal 24. A first terminalof the second transistor 32 is electrically connected to the powersupply line 53, a second terminal of the second transistor 32 iselectrically connected to the first terminal of the ninth transistor 39,and a gate electrode of the second transistor 32 is electricallyconnected to a gate electrode of the fourth transistor 34. A firstterminal of the third transistor 33 is electrically connected to thefirst input terminal 21, and a second terminal of the third transistor33 is electrically connected to the first output terminal 26. A firstterminal of the fourth transistor 34 is electrically connected to thepower supply line 53, and a second terminal of the fourth transistor 34is electrically connected to the first output terminal 26. A firstterminal of the fifth transistor 35 is electrically connected to thepower supply line 53, and a second terminal of the fifth transistor 35is electrically connected to the gate electrode of the second transistor32 and the gate electrode of the fourth transistor 34, and a gateelectrode of the fifth transistor 35 is electrically connected to thefourth input terminal 24. A first terminal of the sixth transistor 36 iselectrically connected to the power supply line 52, a second terminal ofthe sixth transistor 36 is electrically connected to the gate electrodeof the second transistor 32 and the gate electrode of the fourthtransistor 34, and a gate electrode of the sixth transistor 36 iselectrically connected to the fifth input terminal 25. A first terminalof the seventh transistor 37 is electrically connected to the powersupply line 52, a second terminal of the seventh transistor 37 iselectrically connected to a second terminal of the eighth transistor 38,and a gate electrode of the seventh transistor 37 is electricallyconnected to the third input terminal 23. A first terminal of the eighthtransistor 38 is electrically connected to the gate electrode of thesecond transistor 32 and the gate electrode of the fourth transistor 34,and a gate electrode of the eighth transistor 38 is electricallyconnected to the second input terminal 22. The first terminal of theninth transistor 39 is electrically connected to the second terminal ofthe first transistor 31 and the second terminal of the second transistor32, a second terminal of the ninth transistor 39 is electricallyconnected to a gate electrode of the third transistor 33 and a gateelectrode of the tenth transistor 40, and a gate electrode of the ninthtransistor 39 is electrically connected to the power supply line 52. Afirst terminal of the tenth transistor 40 is electrically connected tothe first input terminal 21, a second terminal of the tenth transistor40 is electrically connected to the second output terminal 27, and thegate electrode of the tenth transistor 40 is electrically connected tothe second terminal of the ninth transistor 39. A first terminal of theeleventh transistor 41 is electrically connected to the power supplyline 53, a second terminal of the eleventh transistor 41 is electricallyconnected to the second output terminal 27, and a gate electrode of theeleventh transistor 41 is electrically connected to the gate electrodeof the second transistor 32 and the gate electrode of the fourthtransistor 34.

In FIG. 3C, the point at which the gate electrode of the thirdtransistor 33, the gate electrode of the tenth transistor 40, and thesecond terminal of the ninth transistor 39 are connected is referred toas a node A. Further, the point at which the gate electrode of thesecond transistor 32, the gate electrode of the fourth transistor 34,the second terminal of the fifth transistor 35, the second terminal ofthe sixth transistor 36, the first terminal of the eighth transistor 38,and the gate electrode of the eleventh transistor 41 are connected isreferred to as a node B. A capacitor having one electrode electricallyconnected to the node B may be additionally provided in order to hold apotential of the node B. Specifically, a capacitor having one electrodeelectrically connected to the node B and the other electrodeelectrically connected to the power supply line 53 may be provided.

Next, operation of a pulse output circuit illustrated in FIG. 4A will bedescribed with reference to FIG. 4B, FIGS. 5A to 5D, FIGS. 6A to 6D, andFIGS. 7A and 7B. Specifically, operation of the pulse output circuitwill be described in separate periods: a first period 61, a secondperiod 62, a third period 63, a fourth period 64, and a fifth period 65in a timing chart of FIG. 4B. In FIGS. 5A to 5D and FIGS. 6A to 6D,transistors indicated by a solid line is in an ON state (a conductivestate) and transistors indicated by a broken line is in an OFF state (anon-conductive state).

Here, the output of the first pulse output circuit 10_1 is described.The first input terminal 21 of the first pulse output circuit 10_1 iselectrically connected to the first wiring 11 through which the firstclock signal (CK1) is supplied, the second input terminal 22 iselectrically connected to the second wiring 12 through which the secondclock signal (CK2) is supplied, and the third input terminal 23 iselectrically connected to the third wiring 13 through which the thirdclock signal (CK3) is supplied.

In the following description, the first to eleventh transistors 31 to 41are n-channel transistors and are turned on when the gate-source voltage(Vgs) exceeds the threshold voltage (Vth).

Further, for simplicity, description is made under the assumption thatVSS is 0 here; however, the present invention is not limited thereto. Adifference between VDD and VCC and a difference between VCC and VSS (inthe case where the following relation is satisfied: VDD>VCC) are eachhigher than the threshold voltages of the transistors, that is, suchdifferences can make the transistors in an ON state (a conductivestate). When the potential of the power supply line 52 is lower than thepotential of the power supply line 51, a potential applied to the gateelectrodes of the second transistor 32, the fourth transistor 34, theninth transistor 39, and the eleventh transistor 41 can be suppressed tobe low; the shift of the threshold value of the second transistor 32,the fourth transistor 34, the ninth transistor 39, and the eleventhtransistor 41 in the pulse output circuit can be reduced; anddeterioration can be suppressed.

In the first period 61, the first start pulse (SP1) changes into an Hlevel, so that the first transistor 31 and the fifth transistor 35,which are electrically connected to the fourth input terminal 24 of thefirst pulse output circuit 10_1 to which the first start pulse (SP1) isinput, change into a conductive state. Since the third clock signal(CK3) is also at an H level, the seventh transistor 37 is also turnedon. In addition, the second high power supply potential VCC is appliedto the gate of the ninth transistor 39, thereby turning on the ninthtransistor 39 (see FIG. 5A).

At this time, since the first transistor 31 and the ninth transistor 39are on, the potential of the node A is increased. Meanwhile, since thefifth transistor 35 is on, the potential of the node B decreases.

The second terminal of the first transistor 31 serves as a source, andthe potential of the second terminal of the first transistor 31 has sucha value that is obtained by subtracting the threshold voltage of thefirst transistor 31 from the potential of the first power supply line51, which can be expressed by VDD−Vth31 (Vth31 is a threshold voltage ofthe first transistor 31). When (VDD−Vth31) is higher than or equal to(VCC−Vth39) where Vth39 is a threshold voltage of the ninth transistor39, the potential of the node A is (VCC−Vth39), whereby the ninthtransistor 39 is turned off. The node A is in a floating state,maintaining the potential (VCC−Vth39). When (VDD−Vth31) is lower than(VCC−Vth39), the ninth transistor 39 is not turned off and the potentialof the node A is increased to (VDD−Vth31).

In this embodiment, since the first transistor 31 to the eleventhtransistor 41 all have the same threshold voltage Vth0, the potential ofthe node A is (VCC−Vth0) and the ninth transistor 39 is turned off. Thenode A is in a floating state, maintaining the potential (VCC−Vth0).

Here, the potential of the gate electrode of the third transistor 33 is(VCC−Vth0). The gate-source voltage of the third transistor 33 is higherthan the threshold voltage thereof, that is, the following relation isobtained: VCC−Vth0>Vth33 (Vth33 is a threshold voltage of the thirdtransistor 33 and is, in this embodiment, Vth0). Accordingly, the thirdtransistor 33 is turned on.

In the second period 62, the first clock signal (CK1) supplied to thefirst input terminal 21 of the first pulse output circuit 10_1 ischanged from an L level to an H level. Since the third transistor 33 hasalready been on, current flows between the source and the drain, and thepotential of the output signal (OUT(1)(SR)) output from the outputterminal 26, that is, the potential of the second electrode (the sourceelectrode in this case) of the third transistor 33 starts increasing.There exists capacitive coupling due to parasitic capacitance betweenthe gate and the source of the third transistor 33, and with theincrease in the potential of the output terminal 26, the potential ofthe gate electrode of the third transistor 33 which is in a floatingstate is increased (bootstrap operation). Finally, the potential of thegate electrode of the third transistor 33 becomes higher than(VDD+Vth33) and the potential of the output terminal 26 becomes equal toVDD (see FIG. 4B and FIG. 5B).

At this time, since the fourth input terminal 24 of the first pulseoutput circuit 10_1 has an H level due to the supply of the first startpulse (SP1), the fifth transistor 35 is on, and the L level ismaintained at the node B. Accordingly, when the potential of the outputterminal 26 rises from an L level to an H level, a malfunction due tocapacitive coupling between the output terminal 26 and the node B can besuppressed.

Next, in the first half of the third period 63, the first start pulse(SP1) changes into an L level, so that the first transistor 31 and thefifth transistor 35 are turned off. The first clock signal (CK1) keepsthe H level from the second period 62, and the potential of the node Adoes not change as well; therefore, an H level signal is supplied to thefirst electrode of the third transistor 33 (see FIG. 5C). In the firsthalf of the third period 63, each transistor connected to the node B isturned off, so that the node B is in a floating state. However, thepotential of the output terminal 26 does not change, so that theinfluence from a malfunction due to capacitive coupling between the nodeB and the output terminal 26 is negligible.

Note that by providing the ninth transistor 39 having the gate to whichthe second high power supply potential VCC is applied as illustrated inFIG. 4A, the following advantages before and after the bootstrapoperation are obtained.

Without the ninth transistor 39 having the gate electrode to which thesecond high power supply potential VCC is applied, if the potential ofthe node A is raised by the bootstrap operation, the potential of thesource which is the second terminal of the first transistor 31 rises toa value higher than the first high power supply potential VDD. Then, thefirst terminal of the first transistor 31, that is, the terminal on thepower supply line 51 side, comes to serve as a source of the firsttransistor 31. Consequently, in the first transistor 31, a high biasvoltage is applied and thus significant stress is applied between thegate and the source and between the gate and the drain, which mightcause deterioration of the transistor.

On the other hand, with the ninth transistor 39 having the gateelectrode to which the second high power supply potential VCC isapplied, increase in the potential of the second terminal of the firsttransistor 31 can be prevented even when the potential of the node A israised by the bootstrap operation. In other words, provision of theninth transistor 39 can lower the level of negative bias voltage appliedbetween the gate and the source of the first transistor 31. Thus, thecircuit configuration in this embodiment can reduce negative biasvoltage applied between the gate and the source of the first transistor31, so that deterioration of the first transistor 31 due to stress canbe reduced.

Note that the ninth transistor 39 can be provided anywhere as long asthe first terminal and the second terminal of the ninth transistor 39are connected between the second terminal of the first transistor 31 andthe gate of the third transistor 33. Note that when the shift registerincluding a plurality of pulse output circuits in this embodiment isincluded in a signal line driver circuit for which higher dynamiccharacteristics are required than a scan line driver circuit, the ninthtransistor 39 may be omitted, which is advantageous in that the numberof transistors is reduced.

In the latter half of the third period 63, the third clock signal (CK3)is changed into an H level, whereby the seventh transistor 37 is turnedon. The second clock signal (CK2) keeps the H level from the first halfof the third period 63, and the eighth transistor 38 is on, so that thepotential of the node B is increased to VCC.

Since the potential of the node B is increased, the second transistor32, the fourth transistor 34, and the eleventh transistor 41 change intoan ON state, so that the potential of the output terminal 27 (OUT(1))becomes an L level.

In the latter half of the third period 63, the second transistor 32 isturned on and an L level signal is supplied to the first terminal of theninth transistor 39; thus, the ninth transistor 39 changes into an ONstate and the potential of the node A is decreased.

Since the fourth transistor 34 changes into an ON state, the potentialof the output terminal 26 is decreased (see FIG. 5D).

In the first half of the fourth period 64, the second clock signal (CK2)is changed from an H level to an L level, whereby the eighth transistor38 changes into an OFF state. However, because the fifth input terminal25 (OUT(3)) keeps the H level to keep the sixth transistor 36 in an ONstate, the node B maintains VCC (see FIG. 6A).

In the latter half of the fourth period 64, the fifth input terminal 25(OUT(3)) of the first pulse output circuit 10_1 changes into an L level,whereby the sixth transistor 36 is turned off (see FIG. 6B). At thistime, the node B changes from a state of holding a VCC level into afloating state. Accordingly, the second transistor 32, the fourthtransistor 34, and the eleventh transistor 41 keep an ON state. Notethat as illustrated in FIG. 4B, the potential of the node B is decreasedfrom the VCC level due to an off-state current of a transistor or thelike.

Then, the circuit cyclically repeats the operation. Such a period isreferred to as a fifth period (see FIG. 6C and FIG. 6D). In a certainperiod in the fifth period 65 (a period when the second clock signal(CK2) and the third clock signal (CK3) are both at an H level), theseventh transistor 37 and the eighth transistor 38 are turned on and asignal at a VCC level is regularly supplied to the node B (see FIG. 6D).

With the structure in which a signal at a VCC level is regularlysupplied to the node B in the fifth period 65, a malfunction of thepulse output circuit can be suppressed. In addition, by regularlyturning on or off the seventh transistor 37 and the eighth transistor38, a shift of a threshold value of the transistor can be reduced.

In the fifth period 65, in the case where the potential of the node B isdecreased during the time when the signal at a VCC level is not suppliedfrom the power supply line 52 to the node B, the node B may be providedwith a capacitor in advance to reduce the decrease in the potential ofthe node B.

Although the second input terminal 22 is connected to the gate electrodeof the eighth transistor 38 and the third input terminal 23 is connectedto the seventh transistor 37 in the drawing, the connection relation maybe changed so that the clock signal that has been supplied to the gateelectrode of the eighth transistor 38 is supplied to the gate electrodeof the seventh transistor 37 and the clock signal that has been suppliedto the gate electrode of the seventh transistor 37 is supplied to thegate electrode of the eighth transistor 38. Even with this structure, asimilar effect can be obtained.

In the pulse output circuit illustrated in FIG. 4A, if potentials of thesecond input terminal 22 and the third input terminal 23 are controlledso that the state is changed from the state where the seventh transistor37 and the eighth transistor 38 are both on, to the state where theseventh transistor 37 is off and the eighth transistor 38 is still on,and then to the state where the seventh transistor 37 and the eighthtransistor 38 are both off, a fall in the potential of the node B occurstwice because of the fall in the potential of the gate electrode of theseventh transistor 37 and the fall in the potential of the gateelectrode of the eighth transistor 38.

On the other hand, in the pulse output circuit illustrated in FIG. 4A,when the state is changed from the state where the seventh transistor 37and the eighth transistor 38 are both on, to the state where the seventhtransistor 37 is still on and the eighth transistor 38 is off, and thento the state where the seventh transistor 37 and the eighth transistor38 are both off as illustrated in FIG. 4B, the fall in the potential ofthe node B occurs only once because of the fall in the potential of thegate electrode of the eighth transistor 38. Thus, the number of falls inthe potential can be reduced to one.

In other words, it is preferable that the clock signal is supplied fromthe third input terminal 23 to the gate electrode of the seventhtransistor 37 and the clock signal is supplied from the second inputterminal 22 to the gate electrode of the eighth transistor 38 becausethe fluctuation in the potential of the node B can be reduced andtherefore noise can be reduced.

In such a manner, a signal at a VCC level is regularly supplied to thenode B in a period during which the potentials of the first outputterminal 26 and the second output terminal 27 are held at an L level;thus, a malfunction of the pulse output circuit can be suppressed.

In the latter half of the fourth period 64, the node B in the pulseoutput circuit described in this embodiment changes from a state ofholding a VCC level into a floating state. There is a fear that thepotential of the node B in the floating state may be decreased from theVCC level due to an off-state current or the like of the fifthtransistor 35. However, the fifth transistor 35 of the pulse outputcircuit of this embodiment is a bottom-gate transistor having anextremely small off-state current, in which a purified oxidesemiconductor layer is used for a channel formation region. Therefore,the potential of the node B in the floating state is maintained stablyand a reduction from the VCC level is small. Accordingly, a malfunctionof the semiconductor device is suppressed and reliability is increased.

In addition, there is no need to employ a multi-gate structure such as adouble-gate structure or a triple-gate structure for suppression of anoff-state current of a transistor; therefore, the transistor can beminiaturized. Further, a capacitor for maintaining the potential of thenode B is unnecessary or can be miniaturized. In this manner, the totalsize of the semiconductor device can be reduced by using a pulse outputcircuit including a miniaturized element or a shift register including aminiaturized pulse output circuit.

The bottom-gate transistor in which a purified oxide semiconductor layeris used for a channel formation region has not only an off-state currentthat is reduced to be extremely small but also a positive thresholdvoltage. In the pulse output circuit of this embodiment, a bottom-gatetransistor in which a purified oxide semiconductor layer is used isemployed as the second transistor 32. Thus, the potential of the node Acan be increased speedily by the bootstrap operation without much loss.Therefore, a malfunction of the semiconductor device is suppressed andreliability is increased.

In the pulse output circuit of this embodiment, top-gate transistors ineach of which a crystalline region of a purified oxide semiconductorlayer is used for a channel formation region are used as the thirdtransistor 33, the sixth transistor 36, the tenth transistor 40, and theeleventh transistor 41. The top-gate transistor in which a crystallineregion of a purified oxide semiconductor layer is used for a channelformation region has excellent f characteristics and a high field-effectmobility. Therefore, switching operation of the third transistor 33, thesixth transistor 36, the tenth transistor 40, and the eleventhtransistor 41 can be made faster. In addition, the transistors can beminiaturized.

Thus, the semiconductor device can operate at high speed by using apulse output circuit including an element which operates at high speedor a shift register including a pulse output circuit which operates athigh speed.

In addition, the shift register described in this embodiment uses adriving method in which a pulse that is output from the m-th pulseoutput circuit overlaps with half (¼ period) of a pulse that is outputfrom the (m+1)-th pulse output circuit, as shown in FIG. 7A. This canmake the time of charging a wiring with electricity twice as long asthat in a driving method in which a pulse that is output from the m-thpulse output circuit does not overlap with a pulse that is output fromthe (m+1)-th pulse output circuit in a conventional shift register (seeFIG. 7B). In this way, by using a driving method in which a pulse thatis output from the m-th pulse output circuit overlaps with half (¼period) of a pulse that is output from the (m+1)-th pulse outputcircuit, a pulse output circuit which can withstand large load andoperate at a high frequency can be provided. In addition, an operatingcondition of a pulse output circuit can be improved.

Note that the shift register and the pulse output circuit described inthis embodiment can be combined with any structure of a shift registerand a pulse output circuit described in the other embodiments of thisspecification. This embodiment of the present invention can also beapplied to a semiconductor device. A semiconductor device in thisspecification means a device that can function by utilizingsemiconductor characteristics.

(Embodiment 5)

In this embodiment, an example of forming a driver circuit of an activematrix display device by combining a switching circuit using atransistor in which a purified oxide semiconductor layer is used for achannel formation region, with the shift register described inEmbodiment 4 manufactured using two kinds of transistors over onesubstrate will be described. First, an overview of the active matrixdisplay device is described with reference to block diagrams, and then asignal line driver circuit and a scan line driver circuit utilizing theshift register, which are provided for the display device, aredescribed.

FIG. 8A illustrates an example of a block diagram of an active matrixdisplay device. A pixel portion 5301, a first scan line driver circuit5302, a second scan line driver circuit 5303, and a signal line drivercircuit 5304 are provided over a substrate 5300 in the display device.In the pixel portion 5301, a plurality of signal lines extended from thesignal line driver circuit 5304 is arranged and a plurality of scanlines extended from the first scan line driver circuit 5302 and thesecond scan line driver circuit 5303 is arranged. Note that in crossregions of the scan lines and the signal lines, pixels each having adisplay element are arranged in a matrix. The substrate 5300 of thedisplay device is connected to a timing control circuit 5305 (alsoreferred to as a controller or a control IC) through a connectionportion such as a flexible printed circuit (FPC).

As a transistor disposed in the pixel portion 5301, a transistor of anembodiment described in Embodiment 1 or 2 can be employed. A bottom-gatetransistor is preferably used in the pixel portion 5301, and thetransistor 440 described in Embodiment 1 or the transistor 460 describedin Embodiment 2 can be preferably used. Since a bottom-gate transistorhas a small off-state current, contrast of a display image can beincreased and further power consumption of the display device can bereduced.

Since the transistors described in Embodiments 1 and 2 are n-channeltransistors, some of driver circuits that can be constituted byn-channel transistors among the driver circuits are formed over thesubstrate where the transistor of the pixel portion is formed.

In FIG. 8A, the first scan line driver circuit 5302, the second scanline driver circuit 5303, and the signal line driver circuit 5304 areformed over the substrate 5300 where the pixel portion 5301 is formed.Consequently, the number of components of a driver circuit and the likethat are provided outside the display device is reduced, so that costcan be reduced. Further, if the driver circuit is provided outside thesubstrate 5300, wirings need to be extended and the number ofconnections of wirings is increased. However, by providing the drivercircuit over the substrate 5300, the number of connections of thewirings can be reduced. Accordingly, an improvement in reliability or anincrease in yield can be achieved.

Note that the timing control circuit 5305 supplies, for example, a firstscan line driver circuit start signal (GSP1) and a scan line drivercircuit clock signal (GCK1) to the first scan line driver circuit 5302.Furthermore, the timing control circuit 5305 supplies, for example, asecond scan line driver circuit start signal (GSP2) (which is alsoreferred to as a start pulse) and a scan line driver circuit clocksignal (GCK2) to the second scan line driver circuit 5303. Moreover, thetiming control circuit 5305 supplies a signal line driver circuit startsignal (SSP), a signal line driver circuit clock signal (SCK), videosignal data (DATA, also simply referred to as a video signal), and alatch signal (LAT) to the signal line driver circuit 5304. Each clocksignal may be a plurality of clock signals with shifted phases or may besupplied together with a signal (CKB) obtained by inverting the clocksignal. Note that it is possible to omit one of the first scan linedriver circuit 5302 and the second scan line driver circuit 5303.

FIG. 8B illustrates a structure in which circuits with relatively lowdriving frequency (e.g., the first scan line driver circuit 5302 and thesecond scan line driver circuit 5303) are formed over the substrate 5300where the pixel portion 5301 is formed, and the signal line drivercircuit 5304 with relatively high driving frequency is formed over asubstrate which is different from the substrate 5300 where the pixelportion 5301 is formed. For example, the signal line driver circuit 5304with relatively high driving frequency can be formed over a differentsubstrate with the use of a transistor in which a single crystalsemiconductor is used. Thus, increase in size of the display device,reduction in the number of steps, reduction in cost, improvement inyield, or the like can be achieved.

In this embodiment, the signal line driver circuit 5304 with relativelyhigh driving frequency is formed over the same substrate 5300 as thepixel portion 5301. By providing the driver circuit over the substrate5300, the number of connections of wirings can be reduced. Accordingly,an improvement in reliability or an increase in yield can be achieved.

Next, an example of a structure and operation of a signal line drivercircuit constituted by n-channel transistors will be described withreference to FIGS. 9A and 9B.

The signal line driver circuit includes a shift register 5601 and aswitching circuit 5602. The switching circuit 5602 includes a pluralityof switching circuits 5602_1 to 5602_N (N is a natural number). Theswitching circuits 5602_1 to 5602_N each include a plurality oftransistors 5603_1 to 5603_k (k is a natural number). In thisembodiment, a structure in which the transistors 5603_1 to 5603_k aren-channel transistors is described below.

A connection relation in the signal line driver circuit is describedusing the switching circuit 5602_1 as an example with reference to FIG.9A. First terminals of the transistors 5603_1 to 5603_k are connected towirings 5604_1 to 5604_k, respectively. Second terminals of thetransistors 5603_1 to 5603_k are connected to signal lines S1 to Sk,respectively. Gates of the transistors 5603_1 to 5603_k are connected toa wiring 5605_1.

The shift register 5601 has a function of sequentially selecting theswitching circuits 5602_1 to 5602_N by sequentially outputting H-levelsignals to wirings 5605_1 to 5605_N. The shift register 5601 can bemanufactured using the method described in Embodiment 4 and detaileddescription thereof is omitted here.

The switching circuit 5602_1 has a function of controlling electricalcontinuity between the wirings 5604_1 to 5604_k and the signal lines S1to Sk (electrical continuity between the first terminals and the secondterminals), that is, a function of controlling whether potentials of thewirings 5604_1 to 5604_k are supplied to the signal lines S1 to Sk. Inthis manner, the switching circuit 5602_1 functions as a selector.Moreover, the transistors 5603_1 to 5603_k have functions of controllingelectrical continuity between the wirings 5604_1 to 5604_k and thesignal lines S1 to Sk, respectively, that is, functions of supplyingpotentials of the wirings 5604_1 to 5604_k to the signal lines S1 to Sk,respectively. In this manner, each of the transistors 5603_1 to 5603_kfunctions as a switch.

In this embodiment, top-gate transistors in which a crystalline regionof a purified oxide semiconductor layer is used for a channel formationregion like the transistor 450 of Embodiment 1 for example are used astransistors in the switching circuit 5602. The top-gate transistor hasexcellent f characteristics and fast switching operation. Accordingly,the transistor can be used for high-speed writing which is required in anext-generation high-definition display device including many pixels.Note that since the transistor in which a purified oxide semiconductorlayer is used for a channel formation region can be manufactured usingthe method described in Embodiment 1 or 2, detailed description thereofis omitted here.

The video signal data (DATA) is input to each of the wirings 5604_1 to5604_k. The video signal data (DATA) is often an analog signal thatcorresponds to an image signal or image data.

Next, the operation of the signal line driver circuit in FIG. 9A isdescribed with reference to a timing chart in FIG. 9B. FIG. 9Billustrates examples of signals Sout_1 to Sout_N and signals Vdata_1 toVdata_k. The signals Sout_1 to Sout_N are examples of output signalsfrom the shift register 5601. The signals Vdata_1 to Vdata_k areexamples of signals input to the wirings 5604_1 to 5604_k. Note that oneoperation period of the signal line driver circuit corresponds to onegate selection period in a display device. For example, one gateselection period is divided into periods T1 to TN. Each of the periodsT1 to TN is a period for writing the video signal data (DATA) into apixel in a selected row.

Note that signal waveform distortion and the like in each structureillustrated in drawings and the like in this embodiment are exaggeratedfor simplicity in some cases. Therefore, this embodiment is notnecessarily limited to the scale illustrated in the drawings and thelike.

In the periods T1 to TN, the shift register 5601 sequentially outputsH-level signals to the wirings 5605_1 to 5605_N. For example, in theperiod T1, the shift register 5601 outputs an H-level signal to thewiring 5605_1. Then, the transistors 5603_1 to 5603_k are turned on, sothat the wirings 5604_1 to 5604_k and the signal lines S1 to Sk arebrought into conduction. At this time, Data(S1) to Data(Sk) are input tothe wirings 5604_1 to 5604_k, respectively. The Data(S1) to Data(Sk) arewritten into pixels in a first to kth columns in the selected rowthrough the transistors 5603_1 to 5603_k, respectively. In such amanner, in the periods T1 to TN, the video signal data (DATA) aresequentially written into the pixels in the selected row by k columns.

The video signal data (DATA) are written into pixels by a plurality ofcolumns as described above, whereby the number of video signal data(DATA) or the number of wirings can be reduced. Consequently, the numberof connections with an external circuit can be reduced. Moreover, thetime for writing can be extended when a video signal is written intopixels by a plurality of columns; thus, insufficient writing of a videosignal can be prevented.

The shift register described in Embodiment 4 is employed as the shiftregister 5601 of the driver circuit in this embodiment; therefore, amalfunction is suppressed and the shift register has high reliability.By using a miniaturized shift register, the total size of the drivercircuit can be reduced.

In addition, since top-gate transistors in which a crystalline region ofa purified oxide semiconductor layer is used for a channel formationregion are used in the switching circuit 5602 of the driver circuit inthis embodiment, switching operation is fast. Accordingly, the drivercircuit exemplified in this embodiment can perform high speed writing topixels and is favorably used in a next-generation high-definitiondisplay device including many pixels.

The shift register described in Embodiment 4 can be applied to a scanline driver circuit as well. The scan line driver circuit includes ashift register. Additionally, the scan line driver circuit may include alevel shifter, a buffer, or the like in some cases. In the scan linedriver circuit, a clock signal (CLK) and a start pulse signal (SP) areinput to the shift register, so that a selection signal is generated.The selection signal generated is buffered and amplified by the buffer,and the resulting signal is supplied to a corresponding scan line. Gateelectrodes of transistors in pixels of one line are connected to thescan line. Since the transistors in the pixels of one line have to beturned on at the same time, a buffer that can supply large current isused.

The active matrix display device described in this embodiment isconnected to an external device through a terminal portion. A protectivecircuit is provided in the driver circuit in order to prevent generationof problems such as the shift in threshold value of the transistor whichis caused by abnormal input (e.g., static electricity) from the outside.Since the bottom-gate transistors described in Embodiment 1 and 2 have ahigh withstand voltage between the gate and the source and between thegate and the drain, they can be favorably used as transistors used inthe protective circuit.

(Embodiment 6)

By manufacturing transistors described in Embodiment 1 or 2 and usingthe transistors for a pixel portion and driver circuits, a semiconductordevice having a display function (also referred to as a display device)can be manufactured. Moreover, some or all of the driver circuits whichinclude the transistors described in Embodiment 1 or 2 can be formedover a substrate where the pixel portion is formed, whereby asystem-on-panel can be obtained.

The display device includes a display element. As the display element, aliquid crystal element (also referred to as a liquid crystal displayelement) or a light-emitting element (also referred to as alight-emitting display element) can be used. The light-emitting elementincludes, in its category, an element whose luminance is controlled by acurrent or a voltage, and specifically includes, in its category, aninorganic electroluminescent (EL) element, an organic EL element, andthe like. Furthermore, the display device may include a display mediumwhose contrast is changed by an electric effect, such as electronic ink.

In addition, the display device includes a panel in which the displayelement is sealed, and a module in which an IC and the like including acontroller are mounted on the panel. Furthermore, an element substrate,which is one embodiment before the display element is completed in amanufacturing process of the display device, is provided with a meansfor supplying current to the display element in each of a plurality ofpixels. Specifically, the element substrate may be in a state in whichonly a pixel electrode of the display element is formed, a state inwhich a conductive film to be a pixel electrode is formed but is notetched yet to form the pixel electrode, or any of the other states.

Note that a display device in this specification refers to an imagedisplay device, a display device, or a light source (including alighting device). Further, the display device also includes any of thefollowing modules in its category: a module to which a connector such asa flexible printed circuit (FPC), a tape automated bonding (TAB) tape,or a tape carrier package (TCP) is attached; a module having a TAB tapeor a TCP at the end of which a printed wiring board is provided; and amodule having an integrated circuit (IC) that is directly mounted on adisplay element by a chip on glass (COG) method.

In this embodiment, the appearance and a cross section of a liquidcrystal display panel, which is one embodiment of a semiconductordevice, will be described with reference to FIGS. 11A1, 11A2, and 11B.FIGS. 11A1 and 11A2 are plan views of panels, in which highly reliabletransistors 4010 and 4011 each including an In—Ga—Zn—O-based film as anoxide semiconductor layer described in Embodiment 1 or 2 and a liquidcrystal element 4013 are sealed between a first substrate 4001 and asecond substrate 4006 with a sealant 4005. FIG. 11B is a cross-sectionalview taken along M-N in FIGS. 11A1 and 11A2.

The sealant 4005 is provided so as to surround a pixel portion 4002 anda scan line driver circuit 4004 which are provided over the firstsubstrate 4001. The second substrate 4006 is provided over the pixelportion 4002 and the scan line driver circuit 4004. Consequently, thepixel portion 4002 and the scan line driver circuit 4004 are sealedtogether with a liquid crystal layer 4008, by the first substrate 4001,the sealant 4005, and the second substrate 4006. A signal line drivercircuit 4003 that is formed using a single crystal semiconductor film ora polycrystalline semiconductor film over a substrate separatelyprepared is mounted in a region that is different from the regionsurrounded by the sealant 4005 over the first substrate 4001.

Note that there is no particular limitation on the connection method ofthe driver circuit which is separately formed, and a COG method, a wirebonding method, a TAB method, or the like can be used. FIG. 11A1illustrates an example in which the signal line driver circuit 4003 ismounted by a COG method. FIG. 11A2 illustrates an example in which thesignal line driver circuit 4003 is mounted by a TAB method.

The pixel portion 4002 and the scan line driver circuit 4004 providedover the first substrate 4001 include a plurality of transistors. FIG.11B illustrates the transistor 4010 included in the pixel portion 4002and the transistor 4011 included in the scan line driver circuit 4004,as an example. Insulating layers 4020, 4041 are provided over thetransistor 4010, and an insulating layer 4021 is provided over thetransistor 4011. The insulating layer 4020 functions as a gateinsulating layer of the transistor 4011.

A conductive layer 4042 is provided over part of the insulating layer4020, which overlaps with the channel formation region of the oxidesemiconductor layer in the transistor 4010 in the pixel portion. Theconductive layer 4042 is provided in the position overlapping with thechannel formation region of the oxide semiconductor layer, whereby theamount of change in threshold voltage of the transistor 4010 before andafter the BT test can be reduced. The potential of the conductive layer4042 may be the same or different from that of a gate electrode layer ofthe transistor 4010. The conductive layer 4042 can also function as asecond gate electrode layer. Further, the potential of the conductivelayer 4042 may be GND or 0 V, or the conductive layer 4042 may be in afloating state. Note that the conductive layer 4042 can be formed usingthe same material and the same step as those of a gate electrode layerof the transistor 4011.

As the transistors 4010 and 4011, highly reliable transistors describedin Embodiment 1 or 2, each of which includes an In—Ga—Zn—O-based film asan oxide semiconductor layer, can be employed. In this embodiment, thetransistors 4010 and 4011 are n-channel transistors.

A pixel electrode layer 4030 included in the liquid crystal element 4013is electrically connected to the transistor 4010. A counter electrodelayer 4031 of the liquid crystal element 4013 is formed on the secondsubstrate 4006. A portion where the pixel electrode layer 4030, thecounter electrode layer 4031, and the liquid crystal layer 4008 overlapwith one another corresponds to the liquid crystal element 4013. Notethat the pixel electrode layer 4030 and the counter electrode layer 4031are provided with an insulating layer 4032 and an insulating layer 4033functioning as alignment films, respectively, and the liquid crystallayer 4008 is provided between the electrode layers with the insulatinglayers 4032 and 4033 arranged therebetween. Although not illustrated, acolor filter may be provided either on the first substrate 4001 side oron the second substrate 4006 side.

Note that the first substrate 4001 and the second substrate 4006 can beformed of glass, metal (typically, stainless steel), ceramics, orplastics. As plastics, a fiberglass-reinforced plastics (FRP) plate, apolyvinyl fluoride (PVF) film, a polyester film, or an acrylic resinfilm can be used. Alternatively, a sheet having a structure in which analuminum foil is arranged between PVF films or polyester films can beused.

A spacer 4035 is a columnar spacer obtained by selective etching of aninsulating film and provided in order to control the distance (a cellgap) between the pixel electrode layer 4030 and the counter electrodelayer 4031. Alternatively, a spherical spacer may be used. The counterelectrode layer 4031 is electrically connected to a common potentialline formed over the substrate where the transistor 4010 is formed. Thecounter electrode layer 4031 and the common potential line can beelectrically connected to each other through conductive particlesprovided between the pair of substrates using the common connectionportion. Note that the conductive particles are included in the sealant4005.

Alternatively, liquid crystal exhibiting a blue phase for which analignment film is unnecessary may be used. A blue phase is one of liquidcrystal phases, which is generated just before a cholesteric phasechanges into an isotropic phase while the temperature of cholestericliquid crystal is increased. Since the blue phase is only generatedwithin a narrow range of temperature, a liquid crystal compositioncontaining a chiral agent at 5 wt % or more is used for the liquidcrystal layer 4008 in order to improve the temperature range. The liquidcrystal composition including liquid crystal exhibiting a blue phase anda chiral agent has a short response time of 10 μsec to 100 μsecinclusive and is optically isotropic; therefore, alignment treatment isnot necessary and viewing angle dependence is small.

Note that although a transmissive liquid crystal display device isdescribed as an example in this embodiment, the present invention canalso be applied to either a reflective liquid crystal display device ora transflective liquid crystal display device.

Although a polarizing plate is provided on the outer surface of thesubstrate (on the viewer side) and a coloring layer and an electrodelayer used for a display element are sequentially provided on the innersurface of the substrate in the liquid crystal display device of thisembodiment, the polarizing plate may be provided on the inner surface ofthe substrate. The stacked structure of the polarizing plate and thecoloring layer is not limited to that in this embodiment and may be setas appropriate depending on materials of the polarizing plate and thecoloring layer or conditions of the manufacturing process. Further, alight-blocking film functioning as a black matrix may be provided.

In this embodiment, in order to reduce the surface roughness due to thetransistor and to improve the reliability of the transistor, thetransistors obtained in Embodiment 1 or 2 are covered with insulatinglayers (the insulating layers 4020 and 4021) functioning as a protectivefilm or a planarization insulating film. Note that the protective filmis provided to prevent entry of contaminant impurities such as anorganic substance, metal, and moisture existing in the air and ispreferably a dense film. The protective film may be formed by asputtering method to have a single-layer structure or a stackedstructure including any of a silicon oxide film, a silicon nitride film,a silicon oxynitride film, a silicon nitride oxide film, an aluminumoxide film, an aluminum nitride film, an aluminum oxynitride film, andan aluminum nitride oxide film. Although an example in which theprotective film is formed by a sputtering method is described in thisembodiment, a variety of methods may be employed without limitation tothe sputtering method.

In this embodiment, the insulating layer 4020 having a stacked structureis formed as a protective film. Here, a silicon oxide film is formedusing a sputtering method as a first layer of the insulating layer 4020.The use of the silicon oxide film as the protective film has an effectof preventing a hillock of an aluminum film which is used as the sourceand drain electrode layers.

As a second layer of the protective film, an insulating layer is formed.Here, a silicon nitride film is formed using a sputtering method, as thesecond layer of the insulating layer 4020. The use of the siliconnitride film as the protective film can prevent mobile ions of sodium orthe like from entering a semiconductor region, so that variation inelectric characteristics of the transistor can be suppressed.

After the protective film is formed, annealing (at higher than or equalto 300° C. and lower than or equal to 400° C.) of the oxidesemiconductor layers may be performed.

The insulating layer 4021 is formed as a planarization insulating film.The insulating layer 4021 can be formed using a heat-resistant organicmaterial such as an acrylic resin, polyimide, a benzocyclobutene-basedresin, polyamide, or an epoxy resin. Other than such organic materials,it is also possible to use a low-dielectric constant material (a low-kmaterial), a siloxane-based resin, phosphosilicate glass (PSG),borophosphosilicate glass (BPSG), or the like. Note that the insulatinglayer 4021 may be formed by stacking a plurality of insulating filmsformed using any of these materials.

Note that the siloxane-based resin corresponds to a resin including aSi—O—Si bond formed using a siloxane-based material as a startingmaterial. The siloxane-based resin may include as a substituent anorganic group (e.g., an alkyl group or an aryl group) or a fluoro group.In addition, the organic group may include a fluoro group.

The formation method of the insulating layer 4021 is not limited to aparticular method, and the following method can be used depending on thematerial: a sputtering method, an SOG method, a spin coating method, adipping method, a spray coating method, a droplet discharge method (suchas an inkjet method, screen printing, offset printing, or the like), orthe like. Further, the planarization insulating layer 4021 can be formedwith a doctor knife, a roll coater, a curtain coater, a knife coater, orthe like. When the baking step of the insulating layer 4021 and theannealing of the semiconductor layer are combined, a semiconductordevice can be manufactured efficiently. In the case of forming theinsulating layer 4021 with the use of a liquid material, annealing (athigher than or equal to 300° C. and lower than or equal to 400° C.) ofthe oxide semiconductor layers may be performed at the same time as abaking step. When the baking step of the insulating layer 4021 and theannealing of the oxide semiconductor layers are combined, asemiconductor device can be manufactured efficiently.

The pixel electrode layer 4030 and the counter electrode layer 4031 canbe formed using a light-transmitting conductive material such as indiumoxide containing tungsten oxide, indium zinc oxide containing tungstenoxide, indium oxide containing titanium oxide, indium tin oxidecontaining titanium oxide, indium tin oxide (hereinafter, referred to asITO), indium zinc oxide, or indium tin oxide to which silicon oxide isadded.

Alternatively, a conductive composition including a conductive highmolecule (also referred to as a conductive polymer) can be used for thepixel electrode layer 4030 and the counter electrode layer 4031. Thepixel electrode formed using the conductive composition preferably has asheet resistance of 10000 ohms per square or less and a lighttransmittance of 70% or more at a wavelength of 550 nm. Further, theresistivity of the conductive high molecule included in the conductivecomposition is preferably 0.1 Ω·cm or less.

As the conductive high molecule, a so-called π-electron conjugatedconductive polymer can be used. Examples are polyaniline and aderivative thereof, polypyrrole and a derivative thereof, polythiopheneand a derivative thereof, and a copolymer of two or more of thesematerials.

Further, a variety of signals and potentials are supplied to the signalline driver circuit 4003 which is separately formed and the scan linedriver circuit 4004 or the pixel portion 4002 from an FPC 4018.

In this embodiment, a connection terminal electrode 4015 is formed usingthe same conductive film as the pixel electrode layer 4030 included inthe liquid crystal element 4013. A terminal electrode 4016 is formedusing the same conductive film as source and drain electrode layers ofthe transistors 4010 and 4011.

The connection terminal electrode 4015 is electrically connected to aterminal included in the FPC 4018 via an anisotropic conductive film4019.

Note that FIGS. 11A1, 11A2, and 11B illustrate the example in which thesignal line driver circuit 4003 is formed separately and mounted on thefirst substrate 4001; however, this embodiment is not limited to thisstructure. The scan line driver circuit may be separately formed andthen mounted, or only part of the signal line driver circuit or part ofthe scan line driver circuit may be separately formed and then mounted.

FIG. 12 illustrates an example of a liquid crystal display module whichis formed as a semiconductor device using a transistor substrate 2600 towhich the transistors described in Embodiment 1 or 2 are applied.

FIG. 12 illustrates an example of the liquid crystal display module, inwhich the transistor substrate 2600 and a counter substrate 2601 arebonded to each other with a sealant 2602, and a pixel portion 2603including a transistor and the like, a display element 2604 including aliquid crystal layer, a coloring layer 2605, and the like are providedbetween the substrates to form a display region. The coloring layer 2605is necessary to perform color display. In the RGB system, coloringlayers corresponding to colors of red, green, and blue are provided forrespective pixels. Polarizing plates 2606 and 2607 and a diffusion plate2613 are provided outside the transistor substrate 2600 and the countersubstrate 2601. A light source includes a cold cathode tube 2610 and areflective plate 2611. A circuit board 2612 is connected to a wiringcircuit portion 2608 of the transistor substrate 2600 by a flexiblewiring board 2609 and includes an external circuit such as a controlcircuit or a power source circuit. The polarizing plate and the liquidcrystal layer may be stacked with a retardation plate interposedtherebetween.

For the liquid crystal display module, a twisted nematic (TN) mode, anin-plane-switching (IPS) mode, a fringe field switching (FFS) mode, amulti-domain vertical alignment (MVA) mode, a patterned verticalalignment (PVA) mode, an axially symmetric aligned micro-cell (ASM)mode, an optically compensated birefringence (OCB) mode, a ferroelectricliquid crystal (FLC) mode, an antiferroelectric liquid crystal (AFLC)mode, or the like can be employed.

Through the above process, a highly reliable liquid crystal displaypanel as a semiconductor device can be manufactured.

Note that the structure described in this embodiment can be combinedwith any of the structures described in the other embodiments asappropriate.

(Embodiment 7)

In this embodiment, an example of electronic paper is described as asemiconductor device to which the transistors described in Embodiment 1or 2 are applied.

FIG. 13 illustrates active matrix electronic paper as an example of asemiconductor device. The transistor described in Embodiment 1 or 2 canbe used as a transistor 581 used for the semiconductor device. Thetransistor described in Embodiments 1 and 2 can be used as a transistor581 used for the semiconductor device.

The electronic paper in FIG. 13 is an example of a display device usinga twisting ball display system. The twisting ball display system refersto a method in which spherical particles each colored in black and whiteare arranged between a first electrode layer and a second electrodelayer which are electrode layers used for a display element, and apotential difference is generated between the first electrode layer andthe second electrode layer to control orientation of the sphericalparticles, so that display is performed.

The transistor 581 sealed between a substrate 580 and a substrate 596 isa transistor with a bottom-gate structure, and a source electrode layerand a drain electrode layer thereof is in contact with a first electrodelayer 587 at an opening formed in insulating layers 583 and 585, wherebythe transistor 581 is electrically connected to the first electrodelayer 587. Between the first electrode layer 587 and a second electrodelayer 588, spherical particles 589 each having a black region 590 a, awhite region 590 b, and a cavity 594 around the regions, which is filledwith liquid, are provided. A space around the spherical particles 589 isfilled with a filler 595 such as a resin (see FIG. 13). In thisembodiment, the first electrode layer 587 and the second electrode layer588 correspond to a pixel electrode and a common electrode,respectively. The second electrode layer 588 is electrically connectedto a common potential line provided over the same substrate as thetransistor 581. With the use of any one of the common connectionportions described in Embodiment 1 or 2, the second electrode layer 588and the common potential line can be electrically connected to eachother through conductive particles provided between the pair ofsubstrates.

Further, instead of the twisting ball, an electrophoretic element may beused. A microcapsule having a diameter approximately more than or equalto 10 μm and less than or equal to 200 μm in which transparent liquid,positively charged white microparticles, and negatively charged blackmicroparticles are encapsulated, is used. In the microcapsule which isprovided between the first electrode layer and the second electrodelayer, when an electric field is applied by the first electrode layerand the second electrode layer, the white microparticles and blackmicroparticles move to opposite sides from each other, so that white orblack can be displayed. A display element using this principle is anelectrophoretic display element and is generally called electronicpaper. The electrophoretic display element has a higher reflectivitythan a liquid crystal display element and thus, an auxiliary light isunnecessary, power consumption is low, and a display portion can berecognized in a dim place. In addition, even when power is not suppliedto the display portion, an image which has been displayed once can bemaintained. Accordingly, a displayed image can be stored even if asemiconductor device having a display function (which may be referred toas a display device simply or a semiconductor device provided with adisplay device) is distanced from a radio wave source.

Through the above process, highly reliable electronic paper as asemiconductor device can be manufactured.

Note that the structure described in this embodiment can be combinedwith any of the structures described in the other embodiments asappropriate.

(Embodiment 8)

In this embodiment, an example of a light-emitting display device willbe described as a semiconductor device to which the transistorsdescribed in Embodiment 1 or 2 are applied. A light-emitting elementutilizing electroluminescence will be described here as a displayelement included in the display device. Light-emitting elementsutilizing electroluminescence are classified according to whether alight-emitting material is an organic compound or an inorganic compound.In general, the former is referred to as an organic EL element, and thelatter is referred to as an inorganic EL element.

In an organic EL element, by application of voltage to a light-emittingelement, electrons and holes are separately injected from a pair ofelectrodes into a layer containing a light-emitting organic compound,and current flows. Then, the carriers (electrons and holes) recombine,so that the light-emitting organic compound is excited. Then, lightemission is caused when the light-emitting organic compound returns to aground state from the excited state. Owing to such a mechanism, thislight-emitting element is referred to as a current-excitationlight-emitting element.

The inorganic EL elements are classified according to their elementstructures into a dispersion-type inorganic EL element and a thin-filminorganic EL element. A dispersion-type inorganic EL element has alight-emitting layer where particles of a light-emitting material aredispersed in a binder, and its light emission mechanism isdonor-acceptor recombination type light emission which utilizes a donorlevel and an acceptor level. A thin-film inorganic EL element has astructure where a light-emitting layer is arranged between dielectriclayers, which are further arranged between electrodes, and its lightemission mechanism is localized type light emission that utilizesinner-shell electron transition of metal ions. Note that description ismade in this embodiment using an organic EL element as a light-emittingelement.

FIG. 14 illustrates an example of a pixel configuration to which digitaltime grayscale driving can be applied as an example of the semiconductordevice to which the present invention is applied.

The configuration and operation of a pixel to which digital timegrayscale driving can be applied will be described. An example isdescribed here in which one pixel includes two n-channel transistorsdescribed in Embodiment 1 or 2, in each of which an oxide semiconductorlayer (an In—Ga—Zn—O-based film) is used for a channel formation region.

A pixel 6400 includes a switching transistor 6401, a driving transistor6402, a light-emitting element 6404, and a capacitor 6403. In theswitching transistor 6401, a gate thereof is connected to a scan line6406, a first electrode thereof (one of source and drain electrodes) isconnected to a signal line 6405, and a second electrode thereof (theother of the source and drain electrodes) is connected to a gate of thedriving transistor 6402. In the driving transistor 6402, the gatethereof is connected to a power supply line 6407 through the capacitor6403, a first electrode thereof is connected to the power supply line6407, and a second electrode thereof is connected to a first electrode(pixel electrode) of the light-emitting element 6404. A second electrodeof the light-emitting element 6404 corresponds to a common electrode6408. The common electrode 6408 is electrically connected to a commonpotential line provided over the same substrate, and the connectionportion may be used as a common connection portion.

Note that the second electrode (common electrode 6408) of thelight-emitting element 6404 is set to a low power supply potential. Notethat the low power supply potential is a potential satisfying the lowpower supply potential<a high power supply potential with reference tothe high power supply potential that is set on the power supply line6407. As the low power supply potential, GND, 0 V, or the like may beemployed, for example. The difference between the high power supplypotential and the low power supply potential is applied to thelight-emitting element 6404 so that current flows through thelight-emitting element 6404, whereby the light-emitting element 6404emits light. Thus, each potential is set so that the difference betweenthe high power supply potential and the low power supply potential isgreater than or equal to a forward threshold voltage of thelight-emitting element 6404.

When the gate capacitance of the driving transistor 6402 is used as asubstitute for the capacitor 6403, the capacitor 6403 can be omitted.The gate capacitance of the driving transistor 6402 may be formedbetween the channel region and the gate electrode.

In the case of using a voltage-input voltage driving method, a videosignal is input to the gate of the driving transistor 6402 so that thedriving transistor 6402 is in either of two states of being sufficientlyturned on and turned off. That is, the driving transistor 6402 operatesin a linear region, and thus a voltage higher than the voltage of thepower supply line 6407 is applied to the gate of the driving transistor6402. Note that a voltage higher than or equal to the following isapplied to the signal line 6405: power supply line voltage+V_(th) of thedriving transistor 6402.

In the case of performing analog grayscale driving instead of digitaltime grayscale driving, the same pixel configuration as FIG. 14 can beemployed by changing signal input.

In the case of performing analog grayscale driving, voltage higher thanor equal to the following is applied to the gate of the drivingtransistor 6402: forward voltage of the light-emitting element6404+V_(th) of the driving transistor 6402. The forward voltage of thelight-emitting element 6404 refers to voltage to obtain a desiredluminance, and includes at least forward threshold voltage. By input ofa video signal which enables the driving transistor 6402 to operate in asaturation region, it is possible to feed current to the light-emittingelement 6404. In order that the driving transistor 6402 can operate inthe saturation region, the potential of the power supply line 6407 isset higher than a gate potential of the driving transistor 6402. When ananalog video signal is used, it is possible to feed current to thelight-emitting element 6404 in accordance with the video signal andperform analog grayscale driving.

Note that the pixel configuration is not limited to that illustrated inFIG. 14. For example, the pixel illustrated in FIG. 14 may furtherinclude a switch, a resistor, a capacitor, a transistor, a logiccircuit, or the like.

Next, structures of the light-emitting element will be described withreference to FIGS. 15A to 15C. A cross-sectional structure of a pixelwill be described by taking an n-channel driving transistor as anexample. A transistor 7011, a transistor 7021, and a transistor 7001which are driving transistors used for semiconductor devices illustratedin FIGS. 15A, 15B, and 15C, respectively, can be manufactured in amanner similar to that of the transistor described in Embodiment 1 or 2,and are highly reliable transistors each including an In—Ga—Zn—O-basedfilm as an oxide semiconductor layer.

In order to extract light emitted from the light-emitting element, atleast one of the anode and the cathode is required to transmit light. Atransistor and a light-emitting element are formed over a substrate. Alight-emitting element can have a top emission structure in which lightis extracted through the surface opposite to the substrate, a bottomemission structure in which light is extracted through the surface onthe substrate side, or a dual emission structure in which light isextracted through the surface opposite to the substrate and the surfaceon the substrate side. The pixel configuration of the present inventioncan be applied to a light-emitting element having any of these emissionstructures.

A light-emitting element having a bottom emission structure will bedescribed with reference to FIG. 15A.

FIG. 15A is a cross-sectional view of a pixel in the case where thedriving transistor 7011 is of an n-type and light is emitted from alight-emitting element 7012 to a first electrode 7013 side. In FIG. 15A,the first electrode 7013 of the light-emitting element 7012 is formedover a light-transmitting conductive film 7017 which is electricallyconnected to a drain electrode layer of the driving transistor 7011, andan EL layer 7014 and a second electrode 7015 are stacked in that orderover the first electrode 7013.

As the light-transmitting conductive film 7017, a light-transmittingconductive film such as a film of indium oxide containing tungstenoxide, indium zinc oxide containing tungsten oxide, indium oxidecontaining titanium oxide, indium tin oxide containing titanium oxide,indium tin oxide, indium zinc oxide, or indium tin oxide to whichsilicon oxide is added can be used.

The first electrode 7013 of the light-emitting element can be formedusing various materials. For example, in the case where the firstelectrode 7013 is used as a cathode, a material having a low workfunction, for example, an alkali metal such as Li or Cs, analkaline-earth metal such as Mg, Ca, or Sr, an alloy containing any ofthese (Mg:Ag, Al:Li, or the like), a rare-earth metal such as Yb or Er,or the like, is preferably used. In FIG. 15A, the thickness of the firstelectrode 7013 is such that the first electrode transmits light(preferably, approximately 5 nm to 30 nm). For example, an aluminum filmhaving a thickness of 20 nm is used for the first electrode 7013.

Note that the light-transmitting conductive film and the aluminum filmmay be stacked and then selectively etched, so that thelight-transmitting conductive film 7017 and the first electrode 7013 maybe formed. In this case, the etching can be performed using the samemask, which is preferable.

A partition 7019 is formed on the light-transmitting conductive film7017 in a contact hole which is formed in a protective insulating layer7035 and an insulating layer 7032 and reaches the drain electrode layer.Note that the peripheral portion of the first electrode 7013 may becovered with a partition. The partition 7019 is formed using an organicresin film such as polyimide, an acrylic resin, polyamide, or an epoxyresin, an inorganic insulating film, or organic polysiloxane. It isparticularly preferable that the partition 7019 be formed using aphotosensitive resin material to have an opening over the firstelectrode 7013 so that a sidewall of the opening is formed as aninclined surface with continuous curvature. In the case where aphotosensitive resin material is used for the partition 7019, a step offorming a resist mask can be omitted.

The EL layer 7014 formed over the first electrode 7013 and the partition7019 may be formed using a single layer or a plurality of layers stackedas long as it includes at least a light-emitting layer. When the ELlayer 7014 is formed using a plurality of layers, the EL layer 7014 isformed by stacking an electron-injection layer, an electron-transportlayer, a light-emitting layer, a hole-transport layer, and ahole-injection layer in that order over the first electrode 7013functioning as a cathode. Note that not all of these layers need to beprovided.

The stacking order is not limited to the above stacking order. The firstelectrode 7013 may function as an anode, and a hole-injection layer, ahole-transport layer, a light-emitting layer, an electron-transportlayer, and an electron-injection layer may be stacked in that order overthe first electrode 7013. However, when power consumption is compared,it is preferable that the first electrode 7013 function as a cathode andan electron-injection layer, an electron-transport layer, alight-emitting layer, a hole-transport layer, and a hole-injection layerbe stacked in that order over the first electrode 7013, because anincrease in voltage in the driver circuit portion can be suppressed andpower consumption can be reduced.

As the second electrode 7015 formed over the EL layer 7014, variousmaterials can be employed. For example, in the case where the secondelectrode 7015 is used as an anode, a material having a high workfunction such as ZrN, Ti, W, Ni, Pt, or Cr; or a light-transmittingconductive material such as ITO, IZO, or ZnO is preferably used. Alight-blocking film 7016 is formed over the second electrode 7015 using,for example, a metal which blocks light, a metal which reflects light,or the like. In this embodiment, an ITO film is used for the secondelectrode 7015, and a Ti film is used for the light-blocking film 7016.

The light-emitting element 7012 corresponds to a region where the ELlayer 7014 including a light-transmitting layer is provided between thefirst electrode 7013 and the second electrode 7015. In the case of theelement structure illustrated in FIG. 15A, light is emitted from thelight-emitting element 7012 to the first electrode 7013 side asindicated by an arrow.

Note that in FIG. 15A, light emitted from the light-emitting element7012 passes through a color filter layer 7033, the insulating layer7032, an oxide insulating layer 7031, a gate insulating layer 7030, anda substrate 7010 and then is emitted.

The color filter layer 7033 is formed by a droplet discharge method suchas an ink-jet method, a printing method, an etching method with the useof a photolithography technique, or the like.

The color filter layer 7033 is covered with an overcoat layer 7034, andalso covered with the protective insulating layer 7035. Note that theovercoat layer 7034 having a thin thickness is illustrated in FIG. 15A;however, the overcoat layer 7034 is formed using a resin material suchas an acrylic resin and has a function of planarizing a surface havingunevenness due to the color filter layer 7033.

Next, a light-emitting element having a dual emission structure will bedescribed with reference to FIG. 15B.

In FIG. 15B, a first electrode 7023 of a light-emitting element 7022 isformed over a light-transmitting conductive film 7027 which iselectrically connected to a drain electrode layer of the drivingtransistor 7021, and an EL layer 7024 and a second electrode 7025 arestacked in that order over the first electrode 7023.

For the light-transmitting conductive film 7027, a light-transmittingconductive film of indium oxide containing tungsten oxide, indium zincoxide containing tungsten oxide, indium oxide containing titanium oxide,indium tin oxide containing titanium oxide, indium tin oxide, indiumzinc oxide, indium tin oxide to which silicon oxide is added, or thelike can be used.

The first electrode 7023 can be formed using various materials. Forexample, in the case where the first electrode 7023 is used as acathode, a material having a low work function, specifically, an alkalimetal such as Li or Cs; an alkaline-earth metal such as Mg, Ca, or Sr;an alloy containing any of these (Mg:Ag, Al:Li, or the like); arare-earth metal such as Yb or Er; or the like is preferable. In thisembodiment, the first electrode 7023 is used as a cathode and the firstelectrode 7023 is formed to a thickness such that the first electrode7023 can transmit light (preferably, approximately 5 nm to 30 nm). Forexample, a 20-nm-thick aluminum film is used as the cathode.

Note that the light-transmitting conductive film and the aluminum filmmay be stacked and then selectively etched, so that thelight-transmitting conductive film 7027 and the first electrode 7023 maybe formed. In that case, etching can be performed with the use of thesame mask, which is preferable.

A partition 7029 is formed on the light-transmitting conductive film7027 in a contact hole which is formed in a protective insulating layer7045 and an insulating layer 7042 and reaches the drain electrode layer.Note that the peripheral portion of the first electrode 7023 may becovered with a partition. The partition 7029 is formed using an organicresin film such as polyimide, an acrylic resin, polyamide, or an epoxyresin; an inorganic insulating film; or organic polysiloxane. It isparticularly preferable that the partition 7029 be formed using aphotosensitive resin material to have an opening over the firstelectrode 7023 so that a sidewall of the opening is formed as aninclined surface with continuous curvature. In the case where aphotosensitive resin material is used for the partition 7029, a step offorming a resist mask can be omitted.

The EL layer 7024 formed over the first electrode 7023 and the partition7029 may be formed using either a single layer or a plurality of layersstacked as long as it includes at least a light-emitting layer. When theEL layer 7024 is formed using a plurality of layers, the EL layer 7024is formed by stacking an electron-injection layer, an electron-transportlayer, a light-emitting layer, a hole-transport layer, and ahole-injection layer in that order over the first electrode 7023functioning as a cathode. Note that not all of these layers need to beprovided.

The stacking order is not limited to the above. The first electrode 7023may be used as an anode, and a hole-injection layer, a hole-transportlayer, a light-emitting layer, an electron-transport layer, and anelectron-injection layer may be stacked in that order over the anode.However, for lower power consumption, it is preferable that the firstelectrode 7023 be used as a cathode and an electron-injection layer, anelectron-transport layer, a light-emitting layer, a hole-transportlayer, and a hole-injection layer be stacked in this order over thecathode.

In addition, the second electrode 7025 formed over the EL layer 7024 canbe formed using a variety of materials. For example, when the secondelectrode 7025 is used as an anode, a material with a high work functionor a transparent conductive material such as ITO, IZO, or ZnO ispreferable. In this embodiment, the second electrode 7025 is formedusing an ITO film including silicon oxide and is used as an anode.

The light-emitting element 7022 corresponds to a region where the ELlayer 7024 including a light-emitting layer is provided between thefirst electrode 7023 and the second electrode 7025. In the case of theelement structure illustrated in FIG. 15B, light emitted from thelight-emitting element 7022 is emitted to both the second electrode 7025side and the first electrode 7023 side as indicated by arrows.

Note that in FIG. 15B, light emitted from the light-emitting element7022 to the first electrode 7023 side passes through a color filterlayer 7043, the insulating layer 7042, an oxide insulating layer 7041, agate insulating layer 7040, and a substrate 7020 and then is emitted.

The color filter layer 7043 is formed by a droplet discharge method suchas an ink-jet method, a printing method, an etching method with the useof a photolithography technique, or the like.

The color filter layer 7043 is covered with an overcoat layer 7044, andalso covered with the protective insulating layer 7045.

Note that when a light-emitting element having a dual emission structureis used and full color display is performed on both display surfaces,light from the second electrode 7025 side does not pass through thecolor filter layer 7043; therefore, a sealing substrate provided withanother color filter layer is preferably provided over the secondelectrode 7025.

Next, a light-emitting element having a top emission structure isdescribed with reference to FIG. 15C.

FIG. 15C is a cross-sectional view of a pixel in the case where thetransistor 7001, which is a driving transistor, is of n-type and lightis emitted from a light-emitting element 7002 to a second electrode 7005side. In FIG. 15C, a first electrode 7003 of the light-emitting element7002 is formed to be electrically connected to the drain electrode layerof the driving transistor 7001, and an EL layer 7004 and the secondelectrode 7005 are stacked in that order over the first electrode 7003.

The first electrode 7003 can be formed using a variety of materials. Forexample, in the case where the first electrode 7003 is used as acathode, a material having a low work function, for example, an alkalimetal such as Li or Cs, an alkaline-earth metal such as Mg, Ca, or Sr,an alloy containing any of these (Mg:Ag, Al:Li, or the like), arare-earth metal such as Yb or Er, or the like, is preferably used.

A partition 7009 is formed on the first electrode 7003 in a contact holewhich is formed in a protective insulating layer 7052 and an insulatinglayer 7055 and reaches the drain electrode layer. Note that theperipheral portion of the first electrode 7013 may be covered with apartition. The partition 7009 is formed using an organic resin film suchas polyimide, an acrylic resin, polyamide, or an epoxy resin; aninorganic insulating film; or organic polysiloxane. It is particularlypreferable that the partition 7009 be formed using a photosensitiveresin material to have an opening over the first electrode 7003 so thata sidewall of the opening is inclined with continuous curvature. Whenthe partition 7009 is formed using a photosensitive resin material, astep of forming a resist mask can be omitted.

The EL layer 7004 formed over the first electrode 7003 and the partition7009 may be formed using either a single layer or a plurality of layersstacked as long as it includes at least a light-emitting layer. When theEL layer 7004 is formed using a plurality of layers, the EL layer 7004is formed by stacking an electron-injection layer, an electron-transportlayer, a light-emitting layer, a hole-transport layer, and ahole-injection layer in that order over the first electrode 7003 used asa cathode. Note that not all of these layers need to be provided.

The stacking order is not limited to the above stacking order, and ahole-injection layer, a hole-transport layer, a light-emitting layer, anelectron-transport layer, and an electron-injection layer may be stackedin that order over the first electrode 7003 used as an anode.

In FIG. 15C, a hole-injection layer, a hole-transport layer, alight-emitting layer, an electron-transport layer, and anelectron-injection layer are stacked in that order over a stacked filmin which a Ti film, an aluminum film, and a Ti film are stacked in thatorder, and thereover, a stacked layer of a Mg:Ag alloy thin film and ITOis formed.

However, in the case where the transistor 7001 is of an n-type, it ispreferable that an electron-injection layer, an electron-transportlayer, a light-emitting layer, a hole-transport layer, and ahole-injection layer be stacked in that order over the first electrode7003, because an increase in voltage in the driver circuit can besuppressed and power consumption can be reduced.

The second electrode 7005 is formed using a light-transmittingconductive material through which light can pass, and for example, alight-transmitting conductive film of indium oxide containing tungstenoxide, indium zinc oxide containing tungsten oxide, indium oxidecontaining titanium oxide, indium tin oxide containing titanium oxide,indium tin oxide, indium zinc oxide, indium tin oxide to which siliconoxide is added, or the like can be used.

The light-emitting element 7002 corresponds to a region where the ELlayer 7004 is provided between the first electrode 7003 and the secondelectrode 7005. In the case of the pixel illustrated in FIG. 15C, lightis emitted from the light-emitting element 7002 to the second electrode7005 side as indicated by an arrow.

A planarizing insulating layer 7053 can be formed using a resin materialsuch as polyimide, an acrylic resin, benzocyclobutene, polyamide, or anepoxy resin. In addition to such resin materials, it is also possible touse a low-dielectric constant material (low-k material), asiloxane-based resin, phosphosilicate glass (PSG), borophosphosilicateglass (BPSG), or the like. Note that the planarization insulating layer7053 may be formed by stacking a plurality of insulating films formed ofthese materials. There is no particular limitation on the method forforming the planarization insulating layer 7053, and the planarizationinsulating layer 7053 can be formed, depending on the material, using amethod such as a sputtering method, an SOG method, spin coating, dipcoating, spray coating, or a droplet discharge method (such as an inkjetmethod, screen printing, offset printing, or the like), or a tool(equipment) such as a doctor knife, a roll coater, a curtain coater, ora knife coater.

In the structure of FIG. 15C, when full color display is performed, forexample, the light-emitting element 7002 is used as a greenlight-emitting element, one of adjacent light-emitting elements is usedas a red light-emitting element, and the other is used as a bluelight-emitting element. Alternatively, a light-emitting display devicecapable of full color display may be manufactured using four kinds oflight-emitting elements, which include white light-emitting elements inaddition to three kinds of light-emitting elements.

In the structure of FIG. 15C, a light-emitting display device capable offull color display may be manufactured in such a way that all of aplurality of light-emitting elements which is arranged is whitelight-emitting elements and a sealing substrate having a color filter orthe like is arranged on the light-emitting element 7002. A materialwhich exhibits light of a single color such as white can be formed andcombined with a color filter or a color conversion layer, whereby fullcolor display can be performed.

Needless to say, display of monochromatic light can also be performed.For example, a lighting device may be formed with the use of white lightemission, or an area-color light-emitting device may be formed with theuse of a single color light emission.

If necessary, an optical film such as a polarizing film including acircularly polarizing plate may be provided.

Although an organic EL element is described here as a light-emittingelement, an inorganic EL element can also be provided as alight-emitting element.

Note that the example is described in which a transistor which controlsthe driving of a light-emitting element (a driving transistor) iselectrically connected to the light-emitting element; however, astructure may be employed in which a transistor for current control isconnected between the driving transistor and the light-emitting element.

A semiconductor device described in this embodiment is not limited tothe structures illustrated in FIGS. 15A to 15C and can be modified invarious ways based on the technical spirit of the present invention.

Next, the appearance and a cross section of a light-emitting displaypanel (also referred to as a light-emitting panel) which is anembodiment of a semiconductor device to which the transistors describedin Embodiment 1 or 2 are applied will be described with reference toFIGS. 16A and 16B. FIG. 16A is a plan view of a panel in which atransistor and a light-emitting element are sealed between a firstsubstrate and a second substrate with a sealant. FIG. 16B is across-sectional view taken along line H-I of FIG. 16A.

A sealant 4505 is provided to surround a pixel portion 4502, a signalline driver circuit 4503 a, a signal line driver circuit 4503 b, a scanline driver circuit 4504 a, and a scan line driver circuit 4504 b, whichare provided over a first substrate 4501. In addition, a secondsubstrate 4506 is provided over the pixel portion 4502, the signal linedriver circuits 4503 a and 4503 b, and the scan line driver circuits4504 a and 4504 b. Accordingly, the pixel portion 4502, the signal linedriver circuits 4503 a and 4503 b, and the scan line driver circuits4504 a and 4504 b are sealed together with a filler 4507, by the firstsubstrate 4501, the sealant 4505, and the second substrate 4506. It ispreferable that a display device be thus packaged (sealed) with aprotective film (such as a bonding film or an ultraviolet curable resinfilm) or a cover material with high air-tightness and littledegasification so that the display device is not exposed to the outsideair.

The pixel portion 4502, the signal line driver circuits 4503 a and 4503b, and the scan line driver circuits 4504 a and 4504 b formed over thefirst substrate 4501 each include a plurality of transistors, and atransistor 4510 included in the pixel portion 4502 and a transistor 4509included in the signal line driver circuit 4503 a are illustrated as anexample in FIG. 16B.

For each of the transistors 4509 and 4510, the highly reliabletransistor described in Embodiment 1 or 2 which includes anIn—Ga—Zn—O-based film as an oxide semiconductor layer can be applied. Inthis embodiment, the transistors 4509 and 4510 are n-channeltransistors.

A conductive layer 4540 is provided over an insulating layer 4544 in aportion which overlaps with the channel formation region of the oxidesemiconductor layer of the transistor 4510 in the pixel portion. Whenthe conductive layer 4540 is provided in a portion which overlaps withthe channel formation region of the oxide semiconductor layer, theamount of shift in the threshold voltage of the transistor 4510 betweenbefore and after a BT test can be reduced. The conductive layer 4540 mayhave a potential which is the same as or different from that of the gateelectrode layer of the transistor 4510, and can function as a secondgate electrode layer. The potential of the conductive layer 4540 may beGND, 0 V or in a floating state.

Reference numeral 4511 denotes a light-emitting element, and a firstelectrode layer 4517 that is a pixel electrode included in thelight-emitting element 4511 is electrically connected to a sourceelectrode layer or a drain electrode layer of the transistor 4510. Notethat the structure of the light-emitting element 4511 is not limited tothe structure described in this embodiment, which includes the firstelectrode layer 4517, an electroluminescent layer 4512, and a secondelectrode layer 4513. The structure of the light-emitting element 4511can be changed as appropriate depending on the direction in which lightis extracted from the light-emitting element 4511, or the like.

A partition 4520 is formed using an organic resin film, an inorganicinsulating film, or organic polysiloxane. It is particularly preferablethat the partition 4520 be formed of a photosensitive material to havean opening over the first electrode layer 4517 so that a sidewall of theopening is formed as an inclined surface with continuous curvature.

The electroluminescent layer 4512 may be formed using a single layer ora plurality of layers stacked.

A protective film may be formed over the second electrode layer 4513 andthe partition 4520 in order to prevent oxygen, hydrogen, moisture,carbon dioxide, or the like from entering the light-emitting element4511. As the protective film, a silicon nitride film, a silicon nitrideoxide film, a DLC (diamond-like carbon) film, or the like can be formed.

In addition, a variety of signals and potentials are supplied to thesignal line driver circuits 4503 a and 4503 b, the scan line drivercircuits 4504 a and 4504 b, or the pixel portion 4502 from an FPC 4518 aand an FPC 4518 b.

In this embodiment, a connection terminal electrode 4515 is formed fromthe same conductive film as the first electrode layer 4517 included inthe light-emitting element 4511, and a terminal electrode 4516 is formedfrom the same conductive film as the source and drain electrode layersincluded in the transistors 4509 and 4510.

The connection terminal electrode 4515 is electrically connected to aterminal included in the FPC 4518 a through an anisotropic conductivefilm 4519.

The substrate located in the direction in which light is extracted fromthe light-emitting element 4511 needs to have a light-transmittingproperty. In that case, a light-transmitting material such as a glassplate, a plastic plate, a polyester film, or an acrylic resin film isused.

As the filler 4507, an ultraviolet curable resin or a thermosettingresin can be used, in addition to an inert gas such as nitrogen orargon. For example, PVC (polyvinyl chloride), an acrylic resin,polyimide, an epoxy resin, a silicone resin, PVB (polyvinyl butyral), orEVA (ethylene vinyl acetate) can be used. In this embodiment, nitrogenis used as the filler.

In addition, if needed, an optical film such as a polarizing plate, acircularly polarizing plate (including an elliptically polarizingplate), a retardation plate (a quarter-wave plate or a half-wave plate),or a color filter may be provided as appropriate on a light-emittingsurface of the light-emitting element. Further, the polarizing plate orthe circularly polarizing plate may be provided with an anti-reflectionfilm. For example, anti-glare treatment by which reflected light can bediffused by projections and depressions on the surface so as to reducethe glare can be performed.

The signal line driver circuits 4503 a and 4503 b and the scan linedriver circuits 4504 a and 4504 b may be mounted as driver circuitsformed using a single crystal semiconductor film or a polycrystallinesemiconductor film over a substrate separately prepared. Alternatively,only the signal line driver circuits or part thereof, or only the scanline driver circuits or part thereof may be separately formed andmounted. This embodiment is not limited to the structure illustrated inFIGS. 16A and 16B.

Through the above process, a highly reliable light-emitting displaydevice (display panel) as a semiconductor device can be manufactured.

Note that the structure described in this embodiment can be combinedwith any of the structures described in the other embodiments asappropriate.

(Embodiment 9)

A semiconductor device to which the transistors described in Embodiment1 or 2 are applied can be used as electronic paper. Electronic paper canbe used for electronic devices of a variety of fields as long as theycan display data. For example, electronic paper can be applied to anelectronic book reader (e-book), a poster, an advertisement in a vehiclesuch as a train, displays of various cards such as a credit card, andthe like. Examples of the electronic devices are illustrated in FIGS.17A and 17B and FIG. 18.

FIG. 17A illustrates a poster 2631 formed using electronic paper. In thecase where an advertising medium is printed paper, the advertisement isreplaced by manpower; however, by using electronic paper, theadvertising display can be changed in a short time. Further, an imagecan be stably displayed without display deterioration. Note that theposter may have a configuration capable of wirelessly transmitting andreceiving data.

FIG. 17B illustrates an advertisement 2632 in a vehicle such as a train.In the case where an advertising medium is printed paper, theadvertisement is replaced by manpower; however, by using electronicpaper, the advertising display can be changed in a short time without alot of manpower. Further an image can be stably displayed withoutdisplay deterioration. Note that the advertisement in a vehicle may havea configuration capable of wirelessly transmitting and receiving data.

FIG. 18 illustrates an example of an electronic book reader. Forexample, an electronic book reader 2700 includes two housings, a housing2701 and a housing 2703. The housing 2701 and the housing 2703 arecombined with a hinge 2711 so that the electronic book reader 2700 canbe opened and closed with the hinge 2711 as an axis. With such astructure, the electronic book reader 2700 can be operated like a paperbook.

A display portion 2705 and a display portion 2707 are incorporated inthe housing 2701 and the housing 2703, respectively. The display portion2705 and the display portion 2707 may display one image or differentimages. In the case where the display portion 2705 and the displayportion 2707 display different images, for example, a display portion onthe right side (the display portion 2705 in FIG. 18) can display textand a display portion on the left side (the display portion 2707 in FIG.18) can display graphics.

FIG. 18 illustrates an example in which the housing 2701 is providedwith an operation portion and the like. For example, the housing 2701 isprovided with a power switch 2721, an operation key 2723, a speaker2725, and the like. With the operation key 2723, pages can be turned.Note that a keyboard, a pointing device, and the like may be provided onthe same surface as the display portion of the housing. Further, anexternal connection terminal (an earphone terminal, a USB terminal, aterminal that can be connected to various cables such as an AC adapterand a USB cable, or the like), a recording medium insertion portion, andthe like may be provided on the back surface or the side surface of thehousing. Further, the electronic book reader 2700 may have a function ofan electronic dictionary.

The electronic book reader 2700 may have a configuration capable ofwirelessly transmitting and receiving data. A structure may be employedin which a desired book data or the like is purchased and downloadedfrom an electronic book server wirelessly.

Note that the structure described in this embodiment can be combinedwith any of the structures described in the other embodiments asappropriate.

(Embodiment 10)

The semiconductor device including the transistors described inEmbodiment 1 or 2 can be applied to a variety of electronic devices(including game machines). Examples of such electronic devices are atelevision device (also referred to as a television or a televisionreceiver), a monitor of a computer or the like, a camera such as adigital camera or a digital video camera, a digital photo frame, amobile phone (also referred to as a cellular phone or a mobile phonedevice), a portable game console, a portable information terminal, anaudio playback device, a large-sized game machine such as a pinballmachine, and the like.

FIG. 19A illustrates an example of a television device. In a televisiondevice 9600, a display portion 9603 is incorporated in a housing 9601.The display portion 9603 can display images. Here, the housing 9601 issupported by a stand 9605.

The television device 9600 can be operated with an operation switch ofthe housing 9601 or a separate remote controller 9610. Channels can beswitched and volume can be controlled with operation keys 9609 of theremote controller 9610, whereby an image displayed on the displayportion 9603 can be controlled. Moreover, the remote controller 9610 maybe provided with a display portion 9607 for displaying data output fromthe remote controller 9610.

Note that the television device 9600 is provided with a receiver, amodem, and the like. With the receiver, general TV broadcasts can bereceived. Moreover, when the display device is connected to acommunication network with or without wires via the modem, one-way (froma sender to a receiver) or two-way (e.g., between a sender and areceiver or between receivers) information communication can beperformed.

FIG. 19B illustrates an example of a digital photo frame. For example,in a digital photo frame 9700, a display portion 9703 is incorporated ina housing 9701. The display portion 9703 can display a variety ofimages. For example, the display portion 9703 can display image datataken with a digital camera or the like and function as a normal photoframe.

Note that the digital photo frame 9700 is provided with an operationportion, an external connection terminal (a USB terminal, a terminalconnectable to a variety of cables such as a USB cable), a recordingmedium insertion portion, and the like. Although these components may beprovided on the same surface as the display portion, it is preferable toprovide them on the side surface or the back surface for designaesthetics. For example, a memory that stores image data taken with adigital camera is inserted into the recording medium insertion portionof the digital photo frame 9700 and the data is loaded, whereby theimage can be displayed on the display portion 9703.

The digital photo frame 9700 may be configured to transmit and receivedata wirelessly. Through wireless communication, desired image data canbe loaded to be displayed.

FIG. 20A illustrates a portable game console including two housings, ahousing 9881 and a housing 9891 which are jointed with a joint portion9893 so that the portable game console can be opened or folded. Adisplay portion 9882 and a display portion 9883 are incorporated in thehousing 9881 and the housing 9891, respectively. In addition, theportable game console illustrated in FIG. 20A is provided with a speakerportion 9884, a recording medium insertion portion 9886, an LED lamp9890, input means (operation keys 9885, a connection terminal 9887, asensor 9888 (having a function of measuring force, displacement,position, speed, acceleration, angular velocity, rotation number,distance, light, liquid, magnetism, temperature, chemical substance,sound, time, hardness, electric field, current, voltage, electric power,radial ray, flow rate, humidity, gradient, vibration, smell, or infraredray), and a microphone 9889), and the like. Needless to say, thestructure of the portable game console is not limited to the above andanother structure which is provided with at least a semiconductor deviceaccording to the present invention can be employed. The portable gameconsole may include an additional accessory as appropriate. The portablegame console illustrated in FIG. 20A has a function of reading a programor data stored in a recording medium to display it on the displayportion, and a function of sharing data with another portable gameconsole via wireless communication. Note that a function of the portablegame console illustrated in FIG. 20A is not limited to those describedabove, and the portable game console can have a variety of functions.

FIG. 20B illustrates an example of a slot machine which is a large-sizedgame machine. In a slot machine 9900, a display portion 9903 isincorporated in a housing 9901. In addition, the slot machine 9900includes an operation means such as a start lever or a stop switch, acoin slot, a speaker, and the like. Needless to say, the structure ofthe slot machine 9900 is not limited to the above and another structurewhich is provided with at least the semiconductor device according tothe present invention may be employed. The slot machine 9900 may includean additional accessory as appropriate.

FIG. 21A illustrates an example of a mobile phone. A mobile phone 1000includes a housing 1001 in which a display portion 1002 is incorporated,an operation button 1003, an external connection port 1004, a speaker1005, a microphone 1006, and the like.

Information can be input to the mobile phone 1000 illustrated in FIG.21A by touching the display portion 1002 with a finger or the like.Moreover, users can make a call or write an e-mail by touching thedisplay portion 1002 with their fingers or the like.

There are mainly three screen modes of the display portion 1002. Thefirst mode is a display mode mainly for displaying images. The secondmode is an input mode mainly for inputting information such as text. Thethird mode is a display-and-input mode in which two modes of the displaymode and the input mode are combined.

For example, in the case of making a call or writing an e-mail, thedisplay portion 1002 may be placed into a text input mode mainly forinputting text, and characters displayed on a screen can be input. Inthis case, it is preferable to display a keyboard or number buttons onalmost the entire area of the screen of the display portion 1002.

When a detection device including a sensor which detects inclination,such as a gyroscope or an acceleration sensor, is provided inside themobile phone 1000, display on the screen of the display portion 1002 canbe automatically switched by detecting the direction of the mobile phone1000 (whether the mobile phone 1000 is placed horizontally or verticallyfor a landscape mode or a portrait mode).

Further, the screen modes are switched by touching the display portion1002 or operating the operation button 1003 of the housing 1001.Alternatively, the screen modes can be switched depending on the kindsof image displayed on the display portion 1002. For example, when asignal for an image displayed on the display portion is data of movingimages, the screen mode is switched to the display mode. When the signalis text data, the screen mode is switched to the input mode.

Further, in the input mode, a signal is detected by an optical sensor inthe display portion 1002 and if input by touching the display portion1002 is not performed for a certain period, the screen mode may becontrolled so as to be switched from the input mode to the display mode.

The display portion 1002 can also function as an image sensor. Forexample, an image of a palm print, a fingerprint, or the like is takenwhen the display portion 1002 is touched with the palm or the finger,whereby personal authentication can be performed. Moreover, when abacklight or sensing light source which emits near-infrared light isprovided in the display portion, an image of finger veins, palm veins,or the like can be taken.

FIG. 21B illustrates another example of a mobile phone. The mobile phonein FIG. 21B has a display device 9410 provided with a housing 9411including a display portion 9412 and operation buttons 9413, and acommunication device 9400 provided with a housing 9401 includingoperation buttons 9402, an external input terminal 9403, a microphone9404, a speaker 9405, and a light-emitting portion 9406 that emits lightwhen a phone call is received. The display device 9410 having a displayfunction can be detachably attached to the communication device 9400having a phone function in two directions represented by the arrows.Thus, the display device 9410 and the communication device 9400 can beattached to each other along their short sides or long sides. Inaddition, when only the display function is needed, the display device9410 can be detached from the communication device 9400 and used alone.Images or input information can be transmitted or received by wirelessor wire communication between the communication device 9400 and thedisplay device 9410, each of which has a rechargeable battery.

Note that the structure described in this embodiment can be combinedwith any of the structures described in the other embodiments asappropriate.

This application is based on Japanese Patent Application serial no.2009-255315 filed with Japan Patent Office on Nov. 6, 2009, the entirecontents of which are hereby incorporated by reference.

EXPLANATION OF REFERENCE

10: pulse output circuit, 11: wiring, 12: wiring, 13: wiring, 14:wiring, 15: wiring, 16: wiring, 17: wiring, 21: input terminal, 22:input terminal, 23: input terminal, 24: input terminal, 25: inputterminal, 26: output terminal, 27: output terminal, 31: transtransistor, 34: transistor, 35: transistor, 36: transistor, 37:transistor, 38: transistor, 39: transistor, 40: transistor, 41:transistor, 51: power supply line, 52: power supply line, 53: powersupply line, 61: period, 62: period, 63: period, 64: period, 65: period,400: substrate, 402: insulating layer, 403: oxide semiconductor film,404 a: oxide semiconductor layer, 404 b: oxide semiconductor layer, 405a: crystalline region, 405 b: crystalline region, 411: terminal, 412:connection electrode, 414: terminal, 415: conductive layer, 416:electrode layer, 418: conductive layer, 421: gate electro istor, 32:transistor, 33:de layer, 428: insulating layer, 440: transistor, 442:connection electrode layer, 450: transistor, 451: gate electrode layer,455 a: source electrode layer, 455 b: drain electrode layer, 455 c:source electrode layer, 455 d: drain electrode layer, 460: transistor,470: transistor, 480: oxide conductive layer, 482: metal conductivefilm, 484 a: source electrode layer, 484 b: drain electrode layer, 486a: oxide conductive layer, 486 b: oxide conductive layer, 486 c: sourceelectrode layer, 486 d: drain electrode layer, 580: substrate, 581:transistor, 583: insulating layer, 585: insulating layer, 587: electrodelayer, 588: electrode layer, 589: spherical particle, 590 a: blackregion, 590 b: white region, 594: cavity, 595: filler, 596: substrate,1000: mobile phone, 1001: housing, 1002: display portion, 1003:operation button, 1004: external connection port, 1005: speaker, 1006:microphone, 2600: transistor substrate, 2601: counter substrate, 2602:sealant, 2603: pixel portion, 2604: display element, 2605: coloringlayer, 2606: polarizing plate, 2607: polarizing plate, 2608: wiringcircuit portion, 2609: flexible wiring board, 2610: cold cathode tube,2611: reflective plate, 2612: circuit board, 2613: diffusion plate,2631: poster, 2632: advertisement in a vehicle, 2700: electronic bookreader, 2701: housing, 2703: housing, 2705: display portion, 2707:display portion, 2711: hinge, 2721: power switch, 2723: operation key,2725: speaker, 4001: substrate, 4002: pixel portion, 4003: signal linedriver circuit, 4004: scan line driver circuit, 4005: sealant, 4006:substrate, 4008: liquid crystal layer, 4010: transistor, 4011:transistor, 4013: liquid crystal element, 4015: connection terminalelectrode, 4016: terminal electrode, 4018: FPC, 4019: anisotropicconductive film, 4020: insulating layer, 4021: insulating layer, 4030:pixel electrode layer, 4031: counter electrode layer, 4032: insulatinglayer, 4033: insulating layer, 4035: spacer, 4040: conductive layer,4042: conductive layer, 4501: substrate, 4502: pixel portion, 4503 a:signal line driver circuit, 4503 b: signal line driver circuit, 4504 a:scan line driver circuit, 4504 b: scan line driver circuit, 4505:sealant, 4506: substrate, 4507: filler, 4509: transistor, 4510:transistor, 4511: light-emitting element, 4512: electroluminescentlayer, 4513: electrode layer, 4515: connection terminal electrode, 4516:terminal electrode, 4517: electrode layer, 4518 a: FPC, 4518 b: FPC,4519: anisotropic conductive film, 4520: partition, 4540: conductivelayer, 4544: insulating layer, 5300: substrate, 5301: pixel portion,5302: scan line driver circuit, 5303: scan line driver circuit, 5304:signal line driver circuit, 5305: timing control circuit, 5601: shiftregister, 5602: switching circuit, 5603: transistor, 5604: wiring, 5605:wiring, 6400: pixel, 6401: switching transistor, 6402: drivingtransistor, 6403: capacitor, 6404: light-emitting element, 6405: signalline, 6406: scan line, 6407: power supply line, 6408: common electrode,7001: transistor, 7002: light-emitting element, 7003: electrode, 7004:EL layer, 7005: electrode, 7009: partition, 7010: substrate, 7011:driving transistor, 7012: light-emitting element, 7013: electrode, 7014:EL layer, 7015: electrode, 7016: light-blocking film, 7017: conductivefilm, 7019: partition, 7020: substrate, 7021: driving transistor, 7022:light-emitting element, 7023: electrode, 7024: EL layer, 7025:electrode, 7027: conductive film, 7029: partition, 7030: gate insulatinglayer, 7031: oxide insulating layer, 7032: insulating layer, 7033: colorfilter layer, 7034: overcoat layer, 7035: protective insulating layer,7040: gate insulating layer, 7041: oxide insulating layer, 7042:insulating layer, 7043: color filter layer, 7044: overcoat layer, 7045:protective insulating layer, 7051: oxide insulating layer, 7052:protective insulating layer, 7053: planarization insulating layer, 7055:insulating layer, 9400: communication device, 9401: housing, 9402:operation buttons, 9403: external input terminal, 9404: microphone,9405: speaker, 9406: light-emitting portion, 9410: display device, 9411:housing, 9412: display portion, 9413: operation buttons, 9600:television device, 9601: housing, 9603: display portion, 9605: stand,9607: display portion, 9609: operation keys, 9610: remote controller,9700: digital photo frame, 9701: housing, 9703: display portion, 9881:housing, 9882: display portion, 9883: display portion, 9884: speakerportion, 9885: operation keys, 9886: recording medium insertion portion,9887: connection terminal, 9888: sensor, 9889: microphone, 9890: LEDlamp, 9891: housing, 9893: joint portion, 9900: slot machine, 9901:housing, and 9903: display portion.

The invention claimed is:
 1. A semiconductor device comprising: a gateelectrode layer; a gate insulating layer; an oxide semiconductor layercomprising a channel formation region adjacent to the gate electrodelayer with the gate insulating layer therebetween, the oxidesemiconductor layer comprising indium; and source and drain electrodelayers in electrical contact with the oxide semiconductor layer, whereinthe oxide semiconductor layer comprises a crystalline region including acrystal with a grain diameter greater than or equal to 1 nm and lessthan or equal to 20 nm, and wherein a c-axis of the crystal is orientedin a direction substantially perpendicular to a surface of the oxidesemiconductor layer.
 2. The semiconductor device according to claim 1,wherein each of the gate electrode layer and the source and drainelectrode layers is a conductive layer having a light transmittingproperty.
 3. The semiconductor device according to claim 1, wherein thegate electrode layer is located over the oxide semiconductor layer. 4.The semiconductor device according to claim 1, wherein the gateelectrode layer is located under the oxide semiconductor layer.
 5. Thesemiconductor device according to claim 1, wherein the oxidesemiconductor layer comprises gallium and zinc.
 6. The semiconductordevice according to claim 1, wherein the source and drain electrodelayers comprise titanium, and wherein the semiconductor device furthercomprises a titanium oxide layer between the oxide semiconductor layerand at least one of the source and drain electrode layers.
 7. Thesemiconductor device according to claim 1, wherein the source and drainelectrode layers comprise an element selected from chromium, tantalum,titanium, molybdenum, tungsten, and a combination thereof.
 8. Thesemiconductor device according to claim 1, wherein a donor concentrationof the channel formation region is lower than or equal to 1×10¹⁸/cm³. 9.A semiconductor device comprising: a gate electrode layer; a gateinsulating layer; an oxide semiconductor layer comprising a channelformation region adjacent to the gate electrode layer with the gateinsulating layer therebetween, the oxide semiconductor layer comprisingindium, and source and drain electrode layers in electrical contact withthe oxide semiconductor layer; wherein the oxide semiconductor layercomprises a first crystalline region including a crystal whose c-axis isoriented in a direction substantially perpendicular to a surface of theoxide semiconductor layer in a superficial portion of the oxidesemiconductor layer and a second crystalline region includingmicrocrystals, and wherein a grain diameter of the crystal in the firstcrystalline region is greater than or equal to 1 nm and less than orequal to 20 nm.
 10. The semiconductor device according to claim 9,wherein each of the gate electrode layer and the source and drainelectrode layers is a conductive layer having a light transmittingproperty.
 11. The semiconductor device according to claim 9, wherein thegate electrode layer is located over the oxide semiconductor layer. 12.The semiconductor device according to claim 9, wherein the gateelectrode layer is located under the oxide semiconductor layer.
 13. Thesemiconductor device according to claim 9, wherein the oxidesemiconductor layer comprises gallium and zinc.
 14. The semiconductordevice according to claim 9, wherein the source and drain electrodelayers comprise titanium, and wherein the semiconductor device furthercomprises a titanium oxide layer between the oxide semiconductor layerand at least one of the source and drain electrode layers.
 15. Thesemiconductor device according to claim 9, wherein the source and drainelectrode layers comprise an element selected from chromium, tantalum,titanium, molybdenum, tungsten, and a combination thereof.
 16. Thesemiconductor device according to claim 9, wherein a donor concentrationof the channel formation region is lower than or equal to 1×10¹⁸/cm³.17. A display device comprising: a pixel portion including a firsttransistor over a substrate, wherein the first transistor comprises: afirst gate electrode layer; a first gate insulating layer; a first oxidesemiconductor layer comprising a channel formation region adjacent tothe first gate electrode layer with the first gate insulating layertherebetween, the first oxide semiconductor layer comprising indium; andfirst source and drain electrode layers in electrical contact with thefirst oxide semiconductor layer, wherein the first oxide semiconductorlayer comprises a crystalline region with a grain diameter greater thanor equal to 1 nm and less than or equal to 20 nm, and wherein thecrystalline region in the first oxide semiconductor layer includes acrystal whose c-axis is oriented in a direction substantiallyperpendicular to a surface of the first oxide semiconductor layer. 18.The display device according to claim 17, wherein each of the first gateelectrode layer and the first source and drain electrode layers is aconductive layer having a light transmitting property.
 19. The displaydevice according to claim 17, further comprising: a driver circuitportion including a second transistor over the substrate, wherein thesecond transistor comprises: a second gate electrode layer; a secondgate insulating layer; a second oxide semiconductor layer comprising achannel formation region adjacent to the second gate electrode layerwith the second gate insulating layer therebetween; and second sourceand drain electrode layers in electrical contact with the second oxidesemiconductor layer, wherein the second oxide semiconductor layercomprises a crystalline region with a grain diameter greater than orequal to 1 nm and less than or equal to 20 nm, and wherein thecrystalline region in the second oxide semiconductor layer includes acrystal whose c-axis is oriented in a direction perpendicular to asurface of the second oxide semiconductor layer.
 20. The display deviceaccording to claim 19, wherein the first gate electrode layer is locatedunder the first oxide semiconductor layer, and wherein the second gateelectrode layer is located over the second oxide semiconductor layer.